Machine operator of a wide profile of merit and achievement. Profession Machine operator

Every day we use the products of the labor of a machine operator, but, as a rule, we do not notice them. Imagine turning on your computer in the morning, sitting comfortably in your swivel chair at your desk at work, and picking up drawing tools or a pen. It would seem that there is no connection with the profession of a machine operator in such normal day there is no ordinary person. In fact, there is a connection, and it lies in the details of which a computer or a pen is made. And who does all these details? That's right, machinist!

In real life, we use the products of the labor of a machine operator every day, but, as a rule, we do not notice them. Imagine, in the morning you turned on your computer, left the house, got into a car or a trolleybus, at work you sat comfortably on a swivel chair at your desk and picked up drawing tools or a pen. There seems to be no connection with machinist profession in such an ordinary day there is no ordinary person. But it only seems at first glance. In fact, there is a connection, and it lies in the details of which the computer, and the trolleybus, and the table, and the pen are made. And who does all these details? That's right, machinist!

So we can safely say that the work of a machine operator is not only necessary, but literally irreplaceable. At the same time, the work of such a specialist is hidden by a veil of secrecy, since he grinds details, both miniature and gigantic in size, in a workshop where only a narrow circle of people have access. Yes and in periodicals, books or films, the specifics of the work of a machine operator are practically not disclosed. Therefore, most of us only approximately know what machine operators do and what are the features of this profession. We decided to correct the "state of things" and introduce you to this mysterious, but so important profession for the development of society.

Who is a machine operator?


A specialist who, using special machines, manufactures parts for various mechanisms from the most different materials(usually wood or metal). Since the work of this specialist combines the activities of other working professions (for example, a miller, turner, grinder, gear cutter, etc.), he is able to work for the most different machines(milling, grinding, turning, etc.).

The name of the profession goes back to the Indo-European word "stan", which means "what is worth". Thus, it directly reflects the main activity of the machine operator: working with stationary fixtures. different levels difficulties. In its usual form, this profession appeared relatively recently - in the 19th century, when Europe was going through the times of the industrial revolution, and production became mechanized. However, the first machinists can be considered primitive people who carved tools and protection from wood or bone. It was only in the 20th century that automated machines, and the profession of a machine operator received the official status of a working specialty. At the same time, it was divided into several narrow specializations, which depend on the material with which the specialist works:

  • woodworking machine operator- mainly engaged in drilling holes for fixing furniture parts, processing on lathe details, makes blanks for veneer and sews boards into boards on woodworking machines. Everything that accompanies these processes is also the professional duty of a woodworking machine operator: the choice of material, its rejection, the development and reading of drawings, the laying of blanks and finished products;
  • machine tool operator - includes four specializations: turner, miller, driller and grinder. This division is due not only to differences in production activities, but also with the capabilities of machine tools. For example, if a turner grinds parts, then a milling machine processes workpieces (including cutting cavities ranging in size from microns to several meters). In turn, the driller makes through holes of various sizes and cuts threads, and the grinder performs the final processing of the metal, working on a grinding machine with abrasive materials. In addition to the main professional duties for working with metal, all metalworking machine operators must develop and read drawings, select material and determine its quality, clean up after work workplace;
  • wide profile machinist- knows the technological chain of manufacturing parts and is able to work on almost all machines and other equipment. Respectively, professional activity such a specialist includes the duties of both a woodworking master and a metalworking master.

With the advent of large and complex machines with program management appeared at the machine operator and one more specialization - the operator of CNC machines. Job Responsibilities such a specialist includes: conducting the material processing process from the control panel, maintenance of multi-purpose machines and manipulators for mechanical feeding of workpieces, adjustment of mechanisms in the process.

What personal qualities should a machinist have?

The profession of a machine operator cannot be called easy - the specialist is almost constantly on his feet, while always in suspense, since the processing of both wood and metal is physically hard work. Besides, work of a machinist involves the exact observance and compliance of the parts manufactured by him with the drawings. Therefore, a specialist must have such personal qualities, How:


Note that the machine operator is also an intellectual profession. Therefore, a specialist must be able to read drawings, know mathematics and physics, the basics of chemistry and materials science, in particular the properties of wood or metals, in order to determine the time, processing method, and also to cull low-quality material.

Benefits of being a machinist

IN modern world production various parts and machines is constantly increasing and becoming more complex, so specialists in their manufacture are not only in demand, but vital. And this is the main the advantage of being a machine operator. By the way, in our country the situation with machine operators has taken a catastrophic situation: the old generation, with extensive work experience, is retiring, and the new one, not only does not yet have sufficient practical skills, is also small in number.

The result of this situation is that in the struggle for highly qualified specialists, employers are ready to offer them a decent level of remuneration. If even some 5-10 years ago, machine operators received an obscenely small salary, today, if they have the appropriate qualifications, they can count on remuneration for their labor in the range of 40-60 thousand rubles.

Well, the most important thing. The profession of a machine operator is a pronounced male profession which leaves an indelible imprint on a person. That is why experienced machinists are convinced that this work will turn any shy young man into a strong and confident man.

Disadvantages of being a machinist


Disadvantages of being a machinist mainly associated with the need to constantly maintain good physical shape. In this case, the ability to maintain a high degree of concentration and an accurate eye is especially important. If a specialist is not able to withstand work-related physical stress, then it is better for him to leave the profession, since fatigue in the workplace can lead to an increased risk of injury, and possibly chronic depression.

In addition, the workplace of the machine operator is very difficult to call comfortable and, since the manufacture of parts involves a large amount of production waste (chips, dust, grease, etc.). Safety regulations require the machine operator to wear protective clothing at all times at work and protective equipment. And it doesn't matter if it's hot in the shop or not.

Finally, this profession is categorically not suitable for those who do not want or cannot constantly improve. After all technical progress does not stand still, and in order to keep pace with it, the machine operator has to grow professionally, regularly monitoring and studying the latest achievements of science and technology in the field of machine tool building.

Where can you get a job as a machinist?

Get a job as a machinist can be in any specialized college or technical school that provides training in such specialties as "Woodworking Technology" or "Metalworking Technology". Well, if we take into account the high need for such specialists, then we can say with confidence that such educational establishments available in every Russian city. At the same time, the choice of a technical school or college is not of particular importance, since the level of training of workers in Russia has always been, is and, we hope, will be quite high.

However, there are also educational institutions that can be called the best technical schools and colleges in Russia specializing in the training of machine operators. These include:

  • Vologda Industrial and Technological College;
  • Krasnoyarsk Instrumental and Metallurgical College;
  • Nytvensky industrial and economic technical school;
  • Moscow Polytechnic College No. 13 named after P.A. Ovchinnikov;
  • Sterlitamak Polytechnic College.

Qualification:

Operator of machine tools with program control;

Generalist machine operator.

1. General characteristics of the profession

Works in the metalworking industry, in repair shops, repair shops various industries. The specialty arose in connection with the need for the rapid production of small batches of parts of varying complexity for the repair of machines and mechanisms. The machine operator of a wide profile processes parts made of metal and other materials on turning, milling, drilling and grinding machines.

Guided by the drawing of the part, determines the sequence of its manufacture. Selects the necessary tools for this. Uses directories and produces necessary calculations. Selects the cutting mode, adjusts the machine, installs the tool and workpiece, and processes the part. Verifies the dimensions of the part and the quality of its processing with the help of optical instruments.

In production, there are advanced training courses, after which the next category is assigned. In experimental production, highly qualified machine operators can be assigned ranks 7 and 8.

2. Requirements for the individual characteristics of a specialist

Physical strength, normal visual and auditory acuity, accurate color discrimination, fine tactile and kinesthetic sensitivity, accurate linear and volumetric eye, accurate hand-eye coordination, good spatial imagination and visual-figurative thinking.

3. Medical contraindications

Work is not recommended for people suffering from diseases of the cardiovascular system (poro heart disease, heart failure, etc.), organsdigestion (peptic ulcer, chronic gastritisetc.), musculoskeletal system (chronicrheumatism, chest deformities, etc.), nervoussystems (fainting, meningitis, etc.), organs of vision(reduced visual acuity and color discrimination, impaired binocularity, etc.), hearing organs (reduced hearing acuity), skin, with localization on the hands(eczema, etc.).

4. Professional training requirements

Must know:

geometry, trigonometry, physics, drawing(in volume high school), basis materialscience, theory of resistance of matterfishing, electrical engineering, technical mechanics,technical measurements;

device, rules for setting up machines and checking them for accuracy, device and rulesuse of measuring instruments,heat treatment technology, sharpening, finishing ki instrument;

principles of part profile calibration,classes of accuracy and cleanliness of processing.

Should be able to:

calculate the processing modes of partsfrom various materials usingwarp materials;

make adjustments to machines;

perform processing of parts from different materials on various machines;

check the dimensions of parts usingmeasuring instruments.

5. Related professions

sharpener, driller, toolmakerlocksmith, planer, planer, turner-station wagon, milling machine, grinder.

6. Ways to get professional education

Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Part No. 2 of issue No. 2 ETKS
The issue is approved by the Decree of the Ministry of Labor of the Russian Federation of November 15, 1999 N 45
(as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of November 13, 2008 N 645)

General machine operator

§ 98. Machine operator of a wide profile of the 2nd category

Job Description. Processing of parts on drilling, turning and milling machines for 12 - 14 grades, on grinding machines using coolant for 11 grades using cutting tools and universal fixtures and observing the sequence of processing and cutting modes in accordance with technological map or instructions from the master. Drilling, reaming, countersinking of through and smooth holes in parts located in the same plane, according to jigs, templates, stops and markings on drilling machines. Threading with a diameter of more than 2 mm and up to 24 mm per pass and point-blank on drilling machines. Cutting external, internal triangular threads with a tap or die on lathes. Milling of flat surfaces, grooves, slots of spikes, cylindrical surfaces with milling cutters. Installation and alignment of parts on the machine table and fixtures.

Must know: the principle of operation of the same type of drilling, turning, milling and grinding machines; the purpose and conditions for the use of the most common fixtures, instrumentation, special cutting tools; labeling and basic mechanical properties processed materials; rules for sharpening and installing cutters and drills; types of cutters, cutters and their main angles; types of grinding wheels and segments; methods of dressing grinding wheels and conditions for their use; purpose and properties of coolants and oils; system of admissions and landings; quality and roughness parameters.

Work examples

1. Mounting autonormals - centerless grinding.

2. Cylinders and fittings - turning.

3. Bolts, nuts, plugs, fittings, taps - turnkey face milling.

4. Shafts up to 1500 mm long - peeling.

5. Inserts - drilling holes for lubrication.

6. Collars and klupps - turning.

7. Bushings for conductors - turning with a grinding allowance.

8. Normal nuts - countersinking holes.

9. Details of a metalwork small-sized - milling.

10. External and internal socket wrenches - turning.

11. Rings assembled with a shaft - drilling holes for cotter pins.

12. Hand and machine taps - chip groove milling.

13. Axes, mandrels - centerless grinding.

14. Hinges - milling hinges.

15. Plugs, studs - turning.

16. Gaskets - milling ends and bevels.

17. Bearing rollers of all types and sizes - preliminary grinding of the ends.

18. Side slippers for rolling stock bogies - milling.

19. Crankshaft hubs - pulling the keyway.

20. Adjusting squares - grinding.

21. Milling cutters and drills with a conical tail - milling blades.

22. Air brake hoses and sleeves - stripping of the upper layer of rubber.

23. Cylindrical pins - centerless grinding.

§ 99. Machine operator of a wide profile of the 3rd category

Job Description. Processing of parts on drilling, turning, milling, copying and keying machines according to 8-11 qualifications and on grinding machines using coolant according to 8-10 qualifications. Threading up to 2 mm in diameter and over 24 to 42 mm per pass and point-blank on drilling machines. Cutting external and internal single-start triangular, rectangular and trapezoidal threads with a cutter, multi-cutting heads. Milling of rectangular and radius outer and inner surfaces, ledges, grooves, grooves, single-start threads, spirals, gear teeth and gear racks. Installation of complex parts on squares, prisms, jacks, gaskets, vices of various designs, on round rotary tables, universal dividing heads with alignment by the indicator. Adjustment of drilling, turning, milling and grinding machines. Management of lifting and transport equipment from the floor. Slinging and lashing of loads for lifting, moving, installation and storage.

Must know: device, rules for adjusting and checking for accuracy of drilling, turning, milling, copy-keyway-milling and grinding machines various types; device and rules for the use of universal and special devices; geometry, sharpening rules and installation of special cutting tools; elements and types of threads; characteristics of grinding wheels and segments; influence of temperature on the dimensions of parts; shape and location of surfaces; system of tolerances and landings, qualifications and roughness parameters; basic properties of processed materials.

Work examples

1. Brake shoes, beams, traction motor suspensions, axle boxes - milling.

2. Shafts longer than 1500 mm - stripping.

3. Shafts, axles - drilling oblique lubrication holes.

4. Inserts - round external grinding on the mandrel.

5. Reducer bushings with Morse taper - turning.

6. Sprockets, gear racks - milling for grinding.

7. Countersinks and cutters with plug-in cutting elements - turning.

8. Cone countersinks - grinding of the cone and the cutting part.

9. Flat gauges - milling of the working measuring part.

10. Piston rings - cutting, lock milling.

11. Filter housings - drilling holes in the flanges.

12. Knives for guillotine shears- grinding of flat surfaces.

13. Drill chucks - turning.

14. Punches and dies - turning and grinding of plane and contour.

15. Cylindrical and conical reamers - grinding of the tail section.

16. Cutters - milling the surfaces of the front and back faces.

17. Figured handles - turning.

18. Rods - turning with threading.

19. Turning centers - turning for grinding.

20. Spherical and angular cutters - milling.

21. Engine connecting rods - milling oil slots.

22. Gears - drilling and reaming holes.

23. Stamps - drilling holes for guide columns.

§ 100. Machine operator of a wide profile of the 4th category

Job Description. Machining of parts on lathes and milling machines according to 7-10 grades, on drilling machines according to 6-9 grades and on grinding machines using coolant according to 7-8 grades, using various cutting tools and universal devices. Threading with a diameter of more than 42 mm on drilling machines; cutting of two-start external and internal threads, triangular, rectangular, semicircular profile threads, thrust and trapezoidal threads on lathes. Milling of open and semi-open surfaces of various configurations and interfaces, threads, spirals, teeth, gear wheels and rails. Grinding and cutting of corrugations on the surface of the barrel of rolls on grinding and corrugating machines. Installation of large parts of complex configuration that require combined fastening and precise alignment in various planes. Adjustment of serviced machines.

Must know: device, kinematic diagrams, rules for checking for accuracy and setting up serviced machines; design features and rules for the use of universal and special devices; arrangement of control and measuring instruments and instruments; geometry, heat treatment rules, sharpening, finishing, installation; marking and basic properties of special cutting tool materials; types of abrasive tools; electrical engineering requirements; rules for testing grinding wheels for strength; quality and roughness parameters.

Work examples

1. Headstock back - final boring of holes.

2. Spring balancers - milling.

3. Cylinders - turning.

4. Rolling - grinding the cone and neck.

5. Steam turbine shafts - pre-treatment.

6. Rolls of cold rolling - milling of conical slots according to the template.

7. Multi-threaded worm crowns - milling.

8. Lead screws - turning with cut threads.

9. Machine parts - keyway milling.

10. Discs for universal chucks for metalworking machines - turning with cut spirals.

11. Carriages, beds, bridges, machine tool supports - preliminary grinding.

12. Cases of headstocks of machine tools and gearboxes - drilling, countersinking and reaming of holes.

13. Steam blades and gas turbines- final milling of tails of mushroom, T-shaped and gear profile.

14. Couplings for switching on powerful diesel engines - cutting of intersecting grooves.

15. Plastic fairings and brackets for propellers - milling.

16. Mandrels of pipe mills - grinding.

17. Checking prisms - grinding.

18. Round broaches - turning.

19. Rotors and armatures of electric motors - turning.

20. Aprons for lathes and other machine tools - drilling and reaming holes.

21. Necks and barrels of rolls of all mills - peeling and finishing.

§ 101. Machine operator of a wide profile of the 5th category

Job Description. Processing of parts on lathes and milling machines according to 6 - 7 qualifications, on drilling machines according to 6 qualifications and on grinding machines using coolant according to 6 qualifications using various devices and precise alignment in several planes. Drilling, reaming, boring of holes for parts made of alloyed steels, special and hard alloys. Cutting all kinds of threads and spirals on universal and optical dividing heads with all the necessary calculations. Milling complex large-sized parts and assemblies on unique equipment. Grinding and finishing of external and internal shaped surfaces and conjugated with curved cylindrical surfaces with hard-to-reach places for processing and measurement. Grinding of electrocorundum.

Must know: design features and rules for checking the accuracy of serviced machine tools of various designs, universal and special devices; methods of installation and alignment of parts; geometry, sharpening rules, finishing of all types of cutting tools; design features and rules for the use of various universal and special devices; arrangement of control and measuring instruments and instruments; fundamentals of the theory of cutting metals within the scope of the work performed; basic principles of calibration of complex profiles; rules for determining the most advantageous grinding mode depending on the material, product shape and brand of grinding machines.

Work examples

1. Shafts of steam and water turbines of high power - grinding and finishing.

2. Distribution shafts for diesel engines with a length of over 1000 to 6000 mm - final processing.

3. Screws and nuts with multiple trapezoidal threads - turning and threading.

4. Water and steam injectors - turning.

5. Carriages of lathes - final profile milling.

6. Clutch housing - plane milling, drilling and boring holes.

7. Backstage of forging and pressing equipment - turning.

8. Cylindrical and conical limbs - milling.

9. Multi-cam couplings with spiral cams - milling cavities and bevels.

10. Branch pipes of steam turbines - drilling and reaming holes of the two halves of the assembly.

11. Sliders - milling planes and "dovetail".

12. Multi-seat molds - grinding.

13. One-piece forged steam turbine rotors - pre-treatment.

14. Rotors of turbogenerators up to 30,000 kW - milling grooves for winding on rotary milling machines.

15. Sectors of compound dies - milling along the contour.

16. Beds of various complex machines of large dimensions - drilling, countersinking, reaming holes.

17. Stators of turbogenerators with hydrogen and forced cooling with a power of up to 30,000 kW - milling grooves, boring holes and grinding necks.

18. Worm slotted cutters with a curved profile - profile grinding of teeth.

19. Compressor cylinders - turning.

20. Steam turbine cylinders - drilling and reaming holes of horizontal and vertical connectors.

21. Multi-start worms - final threading.

22. Connecting rods - turning.

23. Eccentrics with complex curved curves - milling along the contour according to the marking.

24. Standards of the tail of the blades of steam turbines - grinding of the tail and slopes.

§ 102. Machine operator of a wide profile of the 6th category

Job Description. Processing of parts on lathes and milling machines of complex, experimental and expensive parts and tools in 6-7 grades and on grinding machines using coolant in 1-5 grades. Cutting multi-start threads of a complex profile of any module and pitch. Milling complex large-sized parts, assemblies, thin-walled long parts subject to warping and deformation on unique milling machines. Grinding and finishing of external and internal mating surfaces of complex configuration with hard-to-reach places for processing and measurements, requiring several rearrangements and precise alignment using optical instruments.

Must know: design and rules for checking the accuracy of serviced machines; methods of installation, fastening and alignment of complex parts and tools and methods for determining the sequence of processing; device, geometry and rules of heat treatment, sharpening and finishing of all types of cutting tools; rules for determining the most advantageous cutting conditions according to reference books and the passport of the machine; basic principles of calibration of complex profiles; rules and methods for dressing grinding wheels for processing complex profiles; ways to achieve the established qualifications and roughness parameters.

Work examples

1. The rolls of the sizing mill are complete turning.

2. Rolls of universal stands for rolling lightweight profiles - complete turning.

3. Distribution shafts for diesel engines with a length of more than 6000 mm - final processing.

4. Accelerating shafts - cutting eight-start threads with increasing pitch.

5. Shafts of steam turbines of high and low pressure- finishing for grinding and threading or turning cones on couplings.

6. Measuring gear wheels for gears - profile tooth grinding.

7. Copiers of complex configuration, copier drums - milling along the contour.

8. Cases, frames, bases of highly sensitive navigational devices - milling.

9. Matrices, inserts and punches of complex configuration with recessed radii and multi-cavity - milling.

10. Knurling for profile grinding - profile grinding.

11. Involute, sharp-slotted and spline straight-through broaches - profile grinding.

12. Shaped cutters with a profile of complex configuration - manufacturing.

13. Rotors of turbogenerators with a capacity of 30,000 kW and more - milling grooves for winding on rotary milling machines.

14. Stators of turbogenerators with hydrogen and forced cooling with a capacity of 30,000 kW and above - milling grooves, boring holes and grinding necks.

15. Multi-thread worms - grinding.

/ / Professiogram "Machine operator (metalworking)"

They say that the profession of a machine operator is like a nesting doll. Under the name "Machine operator in metalworking" there are actually two professions: "Machine operator of a wide profile" and "CNC machine operator" (with numerical control). Four of the most popular metalworking professions are invested in each of them: turner, miller, driller, grinder. There is only one difference between a machine operator and an operator: a machine operator works on machines with manual control, and an operator works on software. Such a specialist is especially valuable in large metalworking industries where knowledge of machine control is needed.

Where production is automated, he will be in demand as an operator of CNC machines, he can also work as an operator of automatic and semi-automatic machines (unlike CNC machines, they can perform only one operation or one product - a bolt, nut, screw, etc.). P.). Thanks to scientific and technological progress Changes take place in the work of the machine operator. They concern both technology, and processed materials, and cutting tools. Control modern machines changes the content of the work of the machine operator, increasing his intellectual functions. A machine operator is a profession that is necessary in all sectors of the economy, therefore it is constantly preserved high level the need for these professionals.

Direction of preparation:
Metallurgy, mechanical engineering and material processing

Purpose of the profession:

Production of various parts from metal and other materials for repair
machines and mechanisms using turning, milling, drilling and grinding machines. Execution of parts according to special drawings. Checking the manufacture of parts using optical instruments.

Must know:


Should be able to:
"Read drawings"; calculate the modes of processing parts from various materials using reference materials; make adjustments to machines; perform processing of parts from different materials on different machines; check the dimensions of parts using measuring tools.

Professionally important qualities:

  • physical strength
  • visual acuity and hearing;
  • accurate color differentiation;
  • accurate linear and volumetric eye;
  • precise visual-motor coordination;
  • spatial imagination.

Medical contraindications:

  • limb disorders that limit range of motion;
  • lung disease;
  • dysfunction of the musculoskeletal system.

Russian Federation.

  • A generalist machine operator is liable for causing material damage - within the limits determined by the current labor and civil legislation of the Russian Federation.
  • The general machinist is responsible for complying with the current instructions, orders and orders for the conservation trade secret and confidential information.
  • A generalist machine operator is responsible for the implementation of internal regulations, safety and fire safety rules.

This job description was developed in accordance with (name, number and date of the document) structural unit: 00.00.00 (signature) surname, initials AGREED: Head of the legal department: 00.00.00 (signature) surname, initials Acquainted with the instruction: 00.00.00.

Job description of a machine operator of a wide profile of the 5th category

Qualification requirements:

  • Must know:
  • design features and rules for checking the accuracy of serviced machines of various designs, universal and special devices
  • how to install and align parts
  • geometry, sharpening rules, finishing of all types of cutting tools
  • design features and rules for the use of various universal and special devices
  • principle of operation and rules for the operation of control and measuring instruments and devices
  • fundamentals of the theory of metal cutting within the work performed
  • basic principles for sizing complex profiles
  • rules for determining the optimal grinding mode depending on the material, product shape and brand of grinding machines.

Instruction

Attention

Engine connecting rods - milling oil slots. 22. Gears - drilling and reaming holes. 23. Stamps - drilling holes for guide columns.


§ 100. Machine operator of a wide profile of the 4th category Characteristics of work. Processing of parts on lathes and milling machines according to 7-10 grades, on drilling machines according to 6-9 grades and on grinding machines using coolant according to 7-8 grades, using various cutting tools and universal devices.


Threading with a diameter of more than 42 mm on drilling machines; cutting of two-start external and internal threads, triangular, rectangular, semicircular profile threads, thrust and trapezoidal threads on lathes. Milling open and semi-open surfaces of various configurations and interfaces, threads, spirals, teeth, gears and racks.

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  • Manufacture of fixtures for mechanical processing of ceramic parts.
  • Setting up various machines, including those with program control, for processing ceramic products with the installation of complex fixtures and special cutting tools.
  • Drilling, reaming, boring of holes for parts made of alloyed steels, special and hard alloys.
  • Cutting all kinds of threads and spirals on universal and optical dividing heads with all the necessary calculations.
  • Milling complex large-sized parts and assemblies on unique equipment.
  • Grinding and finishing of external and internal shaped surfaces and conjugated with curved cylindrical surfaces with hard-to-reach places for processing and measurement.
  • Grinding of electrocorundum.
  • III.

General machinist job responsibilities

UHF antennasAntenna amplifiersAudio and video surveillanceAudio equipmentPower suppliesConsumer electronicsConsumer electrical appliancesVideo equipmentHF power amplifiersHalogen lampsGenerators, heterodynesFairy lightsCivil radio communicationField strength detectorsDosimetersHome, household plots, hobbiesIgnition of a carGrounding and groundingChargers, accumulators, batteriesProtection of electric equipment toursCalls and audio simulatorsMeasuring, tuning, antenna matchingMeasuring equipmentIndicators, sensors, detectorsElectrician's toolsInfrared technologyQuartz filtersComputer interfacesComputer devicesComputer moddingComputersPersonal securityFluorescent lampsMedicineMetal detectorsMicrocontrollersMicrophones, radiomicrophonesMobile communicationsModernization of radio stationsModulatorsLightning protectionMusicianBeginner radio amateurSignal limiters, compressorsLightingLighting.

  • request and receive necessary materials and documents related to the issues of its activities and activities of employees subordinate to it;
  • interact with other services of the enterprise on production and other issues that are part of its functional duties;
  • get acquainted with the draft decisions of the company's management regarding the activities of the Division;
  • propose for consideration by the head of the proposal to improve the work related to the provisions of this job description responsibilities;
  • submit for consideration by the head of the proposal on the promotion of distinguished employees, the imposition of penalties on violators of production and labor discipline;
  • report to the manager on all identified violations and shortcomings in connection with the work performed.
  • IV.

General machine operator

Important

Eccentrics with complex pattern curves - milling along the contour according to the marking. 24. Standards of the tail of the blades of steam turbines - grinding of the tail and slopes.


§ 102.

Machine operator of a wide profile of the 6th category Characteristics of work. Processing of parts on lathes and milling machines of complex, experimental and expensive parts and tools in 6-7 grades and on grinding machines using coolant in 1-5 grades.

Cutting multi-start threads of a complex profile of any module and pitch. Milling complex large-sized parts, assemblies, thin-walled long parts subject to warping and deformation on unique milling machines.

Grinding and finishing of external and internal mating surfaces of complex configuration with hard-to-reach places for processing and measurements, requiring several rearrangements and precise alignment using optical instruments.

Job Descriptions

Cutting external, internal triangular threads with a tap or die on lathes. Milling of flat surfaces, grooves, slots of spikes, cylindrical surfaces with milling cutters.

Info

Installation and alignment of parts on the machine table and fixtures. Should know: the principle of operation of the same type of drilling, turning, milling and grinding machines; the purpose and conditions for the use of the most common fixtures, instrumentation, special cutting tools; marking and basic mechanical properties of processed materials; rules for sharpening and installing cutters and drills; types of cutters, cutters and their main angles; types of grinding wheels and segments; methods of dressing grinding wheels and conditions for their use; purpose and properties of coolants and oils; system of admissions and landings; quality and roughness parameters.


Examples of work 1.

Responsibilities of a General Machinist

Job responsibilities 2.1. In order to perform the assigned functions, a wide-profile machine operator of the 4th category must: 2.1.1. To process parts on drilling, turning and milling machines and key machines in 7-14 grades, on grinders using coolant in 7-11 grades using various cutting tools and universal fixtures and observing the sequence of processing and cutting modes in accordance with the technological map or instructions of the master, on drilling machines for 6-9 qualifications.
2.1.2. Drilling, reaming, countersinking through and smooth holes in parts located in the same plane, using jigs, templates, stops and markings on drilling machines. 2.1.3.
Unified Tariff and Qualification Handbook of Works and Professions of Workers (ETKS), 2017 Part No. 2 of Issue No. 2 ETKS Issue approved by the Decree of the Ministry of Labor of the Russian Federation of November 15, 1999 N 45 (as amended by the Order of the Ministry of Health and Social Development of the Russian Federation of November 13, 2008 N 645) Section of the ETKS "Machining of metals and other materials Ӥ 98. Machine operator of a wide profile of the 2nd category Characteristics of work. Processing of parts on drilling, turning and milling machines according to 12-14 grades, on grinding machines using coolant according to 11 grades using cutting tools and universal fixtures and observing the sequence of processing and cutting modes in accordance with the technological map or the instructions of the master. Drilling, reaming, countersinking of through and smooth holes in parts located in the same plane, according to jigs, templates, stops and markings on drilling machines.

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