Own business: production of detergents and cleaning products. Profitable business: production of detergents

The peculiarities of their production have a certain influence on the consumer properties of SMS. The manufacturing technology of synthetic detergents includes the preparation of compositions, drying, packaging and packaging.

Preparation of the composition consists in mixing surfactants with useful additives. The solution is then filtered and passed through a colloid mill to make it homogeneous. When spraying the solution in a drying tower under a pressure of 30 - 50 at. and a temperature of 250 - 350 ° C, drying occurs - powders are obtained in granular form. For the production of detergents, the crystallization method is used: spraying plants operate at low temperatures in a drying tower.

The bulk of powdered SMS in our country and abroad is produced by high-temperature spray drying, which provides a high-quality granular product. However, this method is characterized by energy consumption, the possibility of decomposition of sodium tripolyphosphate, high consumption of packaging material, pollution environment dust CMC from the exhaust air.

In addition to the non-tower method for the production of powder detergents, there are also: dry mixing of the initial components in mixers (the resulting product, however, contains a significant amount of dusty fraction), spraying liquid components on a dry base in suspension (a granular product can be obtained, which is not inferior in quality to the spray-drying product, but at lower costs).

Along with powder detergents, liquid detergents are produced that dissolve better in water, are easily dosed, and their production is less expensive.

The quality of manufactured products directly depends on the increase in the purity of the raw materials used - improvement in color, reduction in the content of impurities; expanding the production of useful additives and improving their quality, improving the technology for the production of SMS. New environmental requirements have led to the creation of technologies alternative to tower technology, tableting, extrusion, granulation, agglomeration in "boiling" SMS, etc. the resulting products are more in line with the new types washing machines, contains no filler, requires less packaging material.

Powder SMS weighing from 200 to 500 g for household consumption are packed mainly in cardboard packs with a capacity of 1100 cm?. In addition, the so-called economical packaging of 1 is used; 3 and 5 kg. The larger the package, the lower the cost per unit of mass.

Liquid and pasty detergents are packaged mainly in polymer containers - bottles, jars, tubes, etc.

Ecological properties of synthetic detergents

For the hygienic characteristics of SMS, it is very important to establish the degree of biological degradability of surfactants. This is of particular importance for maintaining the purity of water bodies, since the chemicals entering them adversely affect the processes of natural self-purification of water and aquatic organisms. Currently, it is believed that detergents can be used in everyday life if they decompose in water bodies by at least 80%.

The most rapidly and completely destroyed in water bodies are alkyl sulfates and sulfates of esters, and sulphonol NP_1 is slower. Sulfonol NP_1 decomposes only by 38%; sulfonic acid NP_3 - by 76%. Phosphates are easily biodegradable. However, their content in the composition of SMS and their accumulation in wastewater leads to increased growth of algae. Therefore, in a number of countries (Canada, USA), the production of SMS containing phosphates has been reduced. A promising substitute for them has not yet been found, and since the reason for the increased growth of algae is not only phosphates, but also other compounds, phosphates have not yet been removed from detergents.

The rate of decomposition of an anionic surfactant depends on the length and degree of branching of the alkyl group. With its strong branching, the processes of biochemical oxidation of surfactants are inhibited. The process of cleavage of branched alkylbenzenesulfonate is especially complex. The biological destructibility of nonionic substances depends on the nature of the hydrophobic part of its structure, the amount of ethylene oxide attached. The maximum permissible concentration of surfactants in the water of reservoirs should not exceed 0.5 mg / l for anionic substances, 0.05-0.1 mg / l for nonionic substances.

The biological destruction of SMS proceeds faster in summer than in winter. Surfactants at a temperature of 0-5 ° C are not biologically destroyed, and at 35 ° C they are quickly utilized by microorganisms.

The period of biological destruction of SMS is significantly extended and the reaction rate slows down with an increased concentration of detergent.

In and abroad, SMS, which include enzymes, has recently been in great demand among the population. They have a high cleaning power and have a bactericidal effect. However, the effect of these drugs on the human body has not yet been studied enough.

The Henkel Toxicological Laboratory confirmed that in the course of clinical observations, 11,000 women using SMS with enzymes to wash clothes did not find skin irritation of the hands and forearms. Similar results were obtained during observations of the health of housewives who used enzyme-containing detergent preparations from 2 weeks to 3 months. Diapers washed in solutions of the same products did not cause changes in the skin of babies. At the same time, men employed physical labor who wore shirts washed in SMS solutions with enzymes, reddening of skin areas was observed.

In Sweden, an appeal was published to stop the production and consumption of SMS with enzymes, as they are dangerous to health. Federal Chamber of Commerce USA and FDA food products and medicines investigated the toxicity of CMC with enzymes in connection with the receipt of reports of asthma and dermatitis among workers and an allergic reaction in those using these drugs.

Research results have shown that SMS, which include enzymes obtained even from harmless bacteria, and active additives may be harmful to humans. In our opinion, such a negative effect is not due to the enzyme itself, but rather to the surfactants and other components that make up the detergent formulation and their combination with the enzyme.

In England, workers with asthma are observed at work during spraying of enzymes, as well as finished products of enzyme-containing SMS. The danger can be greatly reduced by using various technical devices when spraying enzymes and ready-made detergents, as well as conventional medical products to prevent signs of dermatitis.

Of the surfactants in the production of SMS, the following are used: alkyl sulfates of higher fatty alcohols, alkylbenzene sulfates (sulfonol NP_1, sulfonol NP_3, arylbenzenesulfonate); alkylsulfonates.

In subsequent years, alkyl sulfates of higher fatty alcohols, which, in terms of detergent effect and completeness of biological degradability, are superior to all other surfactants used in the production of SMS, will receive predominant development.

Sulfonol NP_1 is biologically poorly decomposed, and therefore, further expansion of the production of this product is not planned. Sulfonol NP_3 based on a-olefins is well utilized by microorganisms. Arylbenzenesulfonate is the main raw material for the production of SMS; biologically, it is destroyed within the allowed norm.

Of other chemical products, sodium tripolyphosphate, sodium perborate, sodium silicate, soda ash, CMC, optical brighteners, perfume fragrance, sodium sulfate are widely used. Sodium acid pyrophosphate is added to universal detergents in order to increase the content of sodium silicate in them. It is planned to increase the content of sodium perborate in powdered SMS up to 20%, and in universal detergents - up to 15%.

The creation of new samples of SMS, surfactants and additives, as well as their introduction into production and everyday life, require a comprehensive study of their biological action. SMS must be prepared in accordance with the recipes and specifications, agreed with the Ministry of Health of the USSR, and meet the following hygiene requirements. All SMS recommended for use in everyday life, and their components, must be harmless to human health. They should not cause a local knee-irritating effect, have a toxic, skin-resorptive and allergic effect on the body. SMS and components included in their composition should not have a mutagenic, teratogenic, embryotoxic and carcinogenic effect on the body, should not be able to accumulate in the body. SMS should be easily and quickly removed from human skin and tissues, products (clothes, shoes), etc. Detergents can be produced in the form of powders, liquids, pastes and granules. When developing new SMS formulations, preference should be given to biodegradable synthetic surfactants, i.e. those that decompose in water bodies by at least 80%. SMS should have high detergent properties and be characterized by good solubility in water, should not have a strong odor.

The applied concentrations of CMC should be such that would not cause intense degreasing of the skin; the active reaction (pH) of the solutions should not exceed 9. Some SMS should be characterized by bactericidal properties.

To increase the effectiveness of SMS, it is advisable to introduce proteolytic, amylolytic and other enzymes into their composition and formulation. This will ensure faster and more efficient removal of protein, fat, and carbohydrate contaminants.

SMS used for processing products should not reduce the physical and hygienic properties and chemical stability of fabrics and materials for clothing and footwear (air permeability, moisture capacity, vapor permeability, etc.), be adsorbed on the surface of the skin and products that are being processed.

Prepared for sale to the public, each sealed unit of SMS must contain its characteristics, prescription composition, rules and conditions for use in everyday life.

When hygienically assessing household chemicals, it is necessary to establish the degree of toxicity of the test substance with a single intake into the body. Doses are determined upon admission through the respiratory system and skin.

In the toxicological determination of household chemicals, which may include preparations of low intensity effects on the body, it is necessary to take into account not only the so-called integral indicators, but also the results of studies based on knowledge of the primary mechanisms of action of the studied substances. This allows you to identify the initial shifts in the body.

Most of the most common anionic and nonionic surfactants with a single oral administration have a low toxic effect, LD 5 about them is expressed in grams per kilogram of animal weight. Many of them do not show cumulative properties under a single exposure, and accumulate in the body during chronic exposure. For mice and rats, when administered orally, LD 5 o SMS containing 10-35% alkylbenzene sulfonate, up to 60% phosphates and 5-10% sodium silicate, is 2.2-4.6 g/kg, and for detergents containing a mixture of alkylbenzene sulfonate and alkyl sulfate 3.8-7.5 g/kg. At a dose of 0.4 g/kg, SMS caused vomiting in dogs, and no other toxic effects were observed in these animals even at 5 g/kg.

The production of detergents and liquid soap in Russia, which is organized at a plant in the Moscow region, not far from Moscow, has been carried out by the Conferum company for the second decade. We started with the production of liquid soap and synthetic detergents and disinfectants, but since then we have stepped much further, expanding the range of products. Today, in addition to professional and household liquid detergents and disinfectants, acid, alkaline, biodegradable, and other household chemicals, we can offer customers formulations for from paint and difficult pollution, , , and much more. Today we are selling, offer , household chemicals and liquid soap.The plant for the production of professional acid and alkaline technical, household detergents for dishes, cleaning of premises, for the food, dairy industry and industrial cleaning, special high-performance liquid detergents for Russian Railways and much more works rhythmically, a highly qualified team has developed. Leading scientists of the country are engaged in the development of new recipes and the improvement of old ones according to our orders. Here you can buy wholesale or retail detergents Russian production for industrial and domestic use of high quality at a low price. We pack technical and household compositions in plastic containers from 0.5 to 5 liters. The manufacturer of liquid synthetic detergents and disinfectants and other household chemicals works for you.

Production of detergents and disinfectants in the Moscow region

Thus, the production of detergents and disinfectants is one of the main activities of the Conferum company and can be divided into several areas. For the dairy and food industry, related industries National economy we organized the production of highly efficient and , such as Foral-ST, Foral-J and others. They are widely used not only for washing and disinfecting food equipment, but also do a good job of internal and external washing of any other technological equipment. In our offer you will find both alkaline and acid detergents, as well as neutral compositions for washing food equipment and utensils by hand without using gloves.We produce liquid professional detergents for cleaning and cleaning heavily soiled floors and other surfaces.

Manufacturer of liquid technical and household detergents in Moscow

Widely represented in our line of products for And , including well-established special means for washing clothes, and others. Conferum is a well-known manufacturer of professional and household synthetic detergents and liquid soap in the country, its products are in high demand. Interested buyers are invited to pay attention to Ecolan-1 - a universal cleaner, detergent and disinfectant, which is designed to clean any surfaces of aggregates, parts, assemblies, mechanisms, plastics and fabrics from various operational contaminants. It can be dust, dirt, oil and grease and oil stains, or the remains of soot and soot. Ecolan-1 will cope with everything. Our hygienic products proved to be excellent - for washing heavily soiled hands at work and for domestic use. We pay special attention to the production of professional technical detergents, cleaners and disinfectants. We produce and sell special liquid detergents and disinfectants in our assortment, such as, for example, wastewater disinfectants, pool cleaners and common areas cleaners.

Production of professional and household cleaners, detergents, disinfectants

We draw attention to the fundamental point that our company at a plant in the Moscow region produces detergents, high quality liquid soap and sells its products at a low price. You can quickly clarify it with our online consultant. He will tell you which composition to stop if you are at a loss with the choice. Good quality and the low price of the company's products make it popular and competitive in the Russian market. We actively cooperate with wholesale buyers and offer them additional preferences. for the production of liquid soap, professional and household synthetic cleaners and detergents, you can easily find on the site. Our representative offices, in addition to Moscow, St. Petersburg, Yekaterinburg, are waiting for wholesale or retail buyers of professional detergents made in Russia in Krasnoyarsk, Rostov-on-Don, Nizhny Novgorod, Irkutsk, Kemerovo, Kazan, Barnaul, Kurgan, Kaluga, Chelyabinsk, Ufa, Tyumen, Yoshkar-Ola, Abakan, Sayanogorsk, Cheboksary, Novocheboksarsk, in Almaty, Minsk, Chisinau.

Recipient countries and their shares in total exports are shown in fig. 3.

Rice. 3 Main countries receiving SMS from Russia in 2007.

Let us consider at what average contract prices synthetic detergents are supplied from Russia to the recipient countries.

Table 6. Average export contract prices by recipient countries in 2007

The value of the average export contract price is 747 dollars per ton of CMC. The cheapest products are shipped from Russia to Poland, at a price of about $370/ton, at average contract prices, CMCs are delivered to Azerbaijan, Kazakhstan, Moldova, Ukraine and other countries, and the most expensive products were delivered to Armenia and Lithuania, at a price of about $900 per ton of synthetic detergent.

1.2 Composition of synthetic detergents

In modern SMS, surfactants are used that have a degree of biodegradation of at least 90%: alkylsulfonates R- - sodium salts of fatty sulfonic acids; alkanesulfonates (R - alkyl C11 - C18) with high detergency and high biodegradability (up to 99%); olefinsulfonates (R - alkyl C10 - C14) have a good washing effect, including in hard water; hydroxyolefinsulfonates (R - alkyl. C10 - C14), etc.

Alkyl sulfates R - 0S03Na - sodium salts of sulfate esters of higher animal alcohols (R alkyl C11 C17). Sulfates of ethoxylated fatty alcohols have a high detergent effect and are 100% biodegradable. Alkyl sulfates and alkyl sulfonates belong to the class of anionic surfactants.

From cationic surfactants practical use have quaternary ammonium compounds with various functional groups for a hydrophobic purpose. Cationic surfactants are used as corrosion inhibitors (to protect washing machines), antistatic agents, emulsifiers; they also have a disinfectant effect. In combination with non-ionic surfactants, they are used in detergents with bactericidal action.

To enhance the action of surfactants, alkaline salts are introduced into SMS - carbonate and sodium silicate. When hydrolyzed, they create an alkaline environment, which softens the water. In addition, anionic surfactants show their effect only in an alkaline environment. Alkaline electrolytes are introduced into the composition of SMS for cotton and linen fabrics. Sodium silicate slows down the corrosion of metal parts of washing machines, enhances the anti-resorptive ability and reduces the hygroscopicity of powdered SMS.

Neutral salts are introduced into SMS - sodium sulfate and phosphate. Sodium sulfate is used to improve the flowability of the powder and its solubility in water, increases the washing power of the SMS, it is included in all types of SMS. Detergents also contain up to 30% phosphorus salts - trisodium phosphates and polyphosphates to reduce the alkalinity of detergent solutions to pH ≈ 7. This is necessary for the action of additives such as enzymes. The action of phosphates is that they eliminate plaque on tissues formed by poorly soluble compounds, reduce the ash content of tissues. Polyphosphates enhance the action of surfactants. Phosphates have, however, a disadvantage - they pollute wastewater.

Carboxymethylcellulose (the sodium salt of cellulose ether and glycolic acid) is added to the composition of SMS for linen fabrics. It prevents the re-deposition of contaminants on the surface of cotton fabrics. To prevent the resorption of dirt on woolen and silk fabrics, polyvinylpyrrolidone is added to SMS.

The washing power of modern SMS is not determined by the amount of foam formed during washing, since there are low-foam surfactants with a high washing power. A large amount of foam is a tradition of hand washing. For hand wash SMS, the foaming capacity is provided by the addition of foam stabilizers (alkylolamides).

To preserve the whiteness of white products, chemical and physical (optical) brighteners are added to the composition of SMS. Of the chemical bleaches that are used in SMS for linen and cotton fabrics, salts of peroxide acids (persalts), for example, sodium perborate, are usually used. When the temperature of the washing solution is above 60 ° C, this substance is hydrolyzed, releasing atomic oxygen, which is a bleaching and disinfecting agent. Chemical bleaches are strong oxidizing agents, they destroy tissues with prolonged and repeated exposure. To protect the fibers from destruction, sodium silicate is added to the SMS. Recently, methods have been found for activating peroxide salts at lower temperatures of the washing solution.

For fabrics made of mixed fibers, synthetic and natural protein fabrics - wool and silk, to increase whiteness and eliminate the yellow tint of white fabrics, optical brighteners are used - colorless fluorescent organic compounds that are adsorbed from the solution. Optical brighteners have the ability to absorb invisible ultraviolet rays of sunlight (300 - 400 nm) and convert them into visible rays of the blue part of the reflected light with a longer wavelength (400 - 500 nm), giving blueness to tissues; under artificial lighting, the effect of optical whitening does not appear.

Modern SMS contain special dietary supplements to remove contaminants of fatty origin and protein substances containing protein (traces of blood, egg white, milk) - enzymes (enzymes). Proteolytic enzymes (proteases) carry out enzymatic hydrolysis of polypeptide groups in large protein molecules and break them down to small amino acid residues that are easily removed from the fibers during washing. Detergents containing proteases cannot be used for washing items made from natural silk and wool, since they also have a protein nature. Amylases are enzymes that hydrolyze carbohydrates, lipases are enzymes that promote the destruction of fatty contaminants. The effectiveness of detergents with enzymes depends on the temperature of the washing solution and the pH of the medium.

In the composition of SMS for washing synthetic fibers, antistatic agents are sometimes additionally introduced, which remove the charges of static electricity. Nonionic and cationic surfactants are usually used as antistatic agents.

The unpleasant smell of powdered SMS, especially those containing enzymes, is eliminated by the introduction of fragrances. As disinfectant additives, substances (or surfactants) that have a fungicidal (antifungal), bactericidal or bacteriostatic effect are most often used.

The use of dyes in the composition of SMS is based on the optical effect, since the dyes are adsorbed on the surface of tissues without a chemical effect on the tissue. For this purpose, ultramarine, indigo, synthetic organic pigments are used. In this case, the fabric acquires greater whiteness and brightness due to the blue tint.

1.3 Technology for the production of synthetic detergents

The peculiarities of their production have a certain influence on the consumer properties of SMS. The manufacturing technology of synthetic detergents includes the preparation of compositions, drying, packaging and packaging.

Preparation of the composition consists in mixing surfactants with useful additives. The solution is then filtered and passed through a colloid mill to make it homogeneous. When spraying the solution in a drying tower under a pressure of 30 - 50 at. and a temperature of 250 - 350 ° C, drying occurs - the powders are obtained in granular form. For the production of detergents, the crystallization method is used: spraying plants operate at low temperatures in a drying tower.

The bulk of powdered SMS in our country and abroad is produced by high-temperature spray drying, which provides a high-quality granular product. However, this method is characterized by energy consumption, the possibility of decomposition of sodium tripolyphosphate, a large consumption of packaging material, environmental pollution with CMC dust from exhaust air.

In addition to the non-tower method for the production of powder detergents, there are also: dry mixing of the initial components in mixers (the resulting product, however, contains a significant amount of dusty fraction), spraying liquid components on a dry base in suspension (a granular product can be obtained, which is not inferior in quality to the spray-drying product, but at lower costs).

Along with powder detergents, liquid detergents are produced that dissolve better in water, are easily dosed, and their production is less expensive.

The quality of the manufactured products directly depends on the increase in the purity of the raw materials used - improvement in color, reduction in the content of impurities; expanding the production of useful additives and improving their quality, improving the technology for the production of SMS. New environmental requirements have led to the creation of technologies alternative to tower technology, tableting, extrusion, granulation, agglomeration in "boiling" SMS, etc. the resulting products are more in line with new types of washing machines, do not contain filler, require less packaging material.

Powder SMS weighing from 200 to 500 g for household consumption are packed mainly in cardboard packs with a capacity of 1100 cm³. In addition, the so-called economical packaging of 1 is used; 3 and 5 kg. The larger the package, the lower the cost per unit of mass.

Liquid and pasty detergents are packaged mainly in polymer containers - bottles, jars, tubes, etc.

1.4 Environmental propertiessynthetic detergents

For the hygienic characteristics of SMS, it is very important to establish the degree of biological degradability of surfactants. This is of particular importance for maintaining the purity of water bodies, since the chemicals entering them adversely affect the processes of natural self-purification of water and aquatic organisms. Currently, it is believed that detergents can be used in everyday life if they decompose in water bodies by at least 80%.

The most rapidly and completely destroyed in water bodies are alkyl sulfates and sulfates of ethers, more slowly - NP 1 sulfonic acid. NP 1 sulfonic acid decomposes only by 38%; sulfonic acid NP 3 - by 76%. Phosphates are easily biodegradable. However, their content in the composition of SMS and their accumulation in wastewater leads to increased growth of algae. Therefore, in a number of countries (Canada, USA), the production of SMS containing phosphates has been reduced. A promising substitute for them has not yet been found, and since the reason for the increased growth of algae is not only phosphates, but also other compounds, phosphates have not yet been removed from detergents.

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I want more like this...

Own business - production of cleaning and detergents

Cleanliness is a highly demanded factor in almost all areas of human life and activity. Liquid soaps, fabric softeners, washing powders, stain removers, shampoos, multifunctional pastes and gels - products that effectively cope with dirt, degrease and disinfect are used frequently, everywhere and in large quantities.

The production of detergents and cleaning products has always been, is and will be very profitable, because their consumption in Russia, as market statistics show, is constantly growing.

Top Selling Products

Allocate solid, liquid, powder (granular) and pasty synthetic detergents. Leadership among this group of funds in terms of production and sales belongs to powdered products. High demand for products is provided due to:

• ease of opening production and mastering manufacturing technology,
• high concentration of active substances,
• low cost for manufacturers and reasonable price for consumers.

Liquid products occupy the second most popular position in the market. Hypoallergenic, lack of "hard" ingredients and affordable price- properties that provide such a high demand. Due to the large number of constituent components, liquid detergents are more difficult to manufacture than powder detergents. However, you can always limit yourself to the release of a product with the simplest composition of water, surfactant, flavor and dye.

Also, the popularity of specialized detergents for washing and disinfecting equipment in the production of food, pharmaceutical and cosmetic products is currently growing.

The formation of the assortment of the enterprise and its development depends on:

• availability of raw materials and energy resources;
• the cost of these resources;
• changes over time in the designs of household and industrial washing equipment;
• applicable environmental protection standards.

Production technology

Modern detergents and cleaners are rather complex in composition and action multicomponent mixtures, the main ingredient in which is biodegradable surfactants. Quality finished product directly depends on the feedstock, the production technology used, the presence of additives.

Stages of production of synthetic detergents:

• composition preparation,
• drying (for powder formulations),
• packing,
• package.

When mixed, as a rule, the composition comes out heterogeneous, with a large particle size. The problem is solved by running through a colloid mill. Drying of powdered products in a semi-liquid form is carried out in special chambers under pressure up to 50 atmospheres and a temperature of 250-350°C.

It should be noted that this method of production of detergents is characterized by high energy consumption, it is characterized by high manufacturability, moreover, contamination with dust particles will ensure close supervision by regulatory authorities.

The way out is the use of the crystallization method, for which drying towers operating at low temperatures are used. Also, in order to save money, spraying of dissolved anionic surfactants on a pre-prepared dry base with a fragrance and an abrasive is used.

Equipment

The more equipped your production will be, the wider will be the opportunities for the range of products. On one production line, not only cleaning products, but also shampoos and hair balms, shower gels, bath foam, liquid soaps can be produced.

Please note that to open the production of detergents and cleaning products, you will need a considerable list of modern equipment.

• Universal mixers.
• vacuum chambers.
• homogenizing plants.
• Containers for detergents.
• Mixers.
• Pumps, dispensers.
• Capping devices.
• Labeling plant.
• Other distribution equipment.

Where to place production

The production line for liquid detergents is very large. A medium-sized enterprise produces about 700 tons of products per year, so storage facilities must be large enough. Use of the area to accommodate production and administrative staff in conjunction with finished products is impossible, therefore, it will be necessary to have rooms separate from the warehouses and the production workshop and having a separate ventilation system for changing, resting and eating workers. As a result, you will need at least 500 sq. m. area with a ceiling height of at least 3 meters. The premises are usually located on the ground floor of the building.

Due to the rather stringent requirements of the supervisory authorities, some entrepreneurs choose as the location of production - more than large enterprises by paying them high rents, which has a direct impact on the final cost of the product.

Packing funds

The complexity of opening the production of detergents and cleaning products is that to ensure that different compositions do not react, the products of which can be very dangerous for humans, at least two lines for bottling and packaging of finished products are required.

• for pouring liquid and gel-like formulations into containers with a volume of 250 ml or more,
• for pouring into containers up to 1000 ml.

Separate storage tankers will be required for each of the lines.

For powder products, packaging is important. The most economical options are cardboard containers and plastic bags.

Employees

First of all, you will need a technologist or operator (one for each shift).

Business for the production of household chemicals and detergents

Also, you can not do without the help of a marketer, designer, sales manager, loaders and forwarding drivers, handymen and a mechanic.

You will need to keep accounts - you can hire a personal accountant or turn to the services of organizations that provide accounting services. It is advisable to conclude maintenance and repair contracts with equipment manufacturers.

Attachments

7-8 million rubles– the approximate amount of the initial investment, including:

• production line,
• permits,
• room rental,
• additional expenses.

3-4 years- the average payback period for projects for the production of cleaning and detergents.

Rospotrebnadzor requirements for the production of cleaning and detergents

The production of synthetic detergents is a potentially hazardous activity for humans and the environment, and therefore the requirements for it are quite stringent. Here are the main ones:

1. Production should be located only in those premises, the decoration of which does not allow the accumulation of active substances. Simply put, the walls, ceiling and floor must be finished with materials that are easy to clean (plastic, tile or water-based paint).
2. All employees must be provided with protective clothing, footwear and respirators and undergo regular medical examinations.
3. The workshop in which the installation of production lines was carried out must be located at a distance of at least a kilometer from residential buildings.
4. Workshops should be equipped with a powerful forced ventilation exhaust system and a set of engineering networks: electricity, water supply, sewerage, as well as fire alarm call buttons and fire extinguishing equipment.

Sales of products

Competition in this area is quite tough, so a qualified sales manager is the key to successful product sales and the viability of the business as a whole.

At the initial stage, it will be necessary to launch an effective advertising campaign.

High quality and affordable cost are factors that attract the attention of a large mass of potential consumers.

2500
pieces of equipment in production
all around Russia

Own business: production of detergents and cleaning products

Production - synthetic detergents

C page 2

For the production of synthetic detergents in powder form for the period 1959 - 1965. it is planned to build 20-22 workshops and factories of high productivity and equipped with modern means mechanization and automation of processes. At present, such enterprises are being built in Shebekino, Volgodonsk, Krasnovodsk, Kazan, Moscow and other regions.

For the production of synthetic detergents will be used different kinds organic raw materials. The most important of these are alkyl sulfates, alkyl aryl sulfates, alkyl sulfonates, and non-iopogenic surfactants.

Trill-type surfactants, such as alkyl benzene sulphenates (ABS), primary alkyl sulphates and alkyl sulphunates, are of primary importance for the production of synthetic detergents at present and will remain so in the future. Secondary alkyl sulfates can only be used to prepare liquid detergents, but secondary alcohols are of particular importance for the production of biodegradable nonionic surfactants.

For the production of synthetic detergents, it is necessary to impart water solubility to a high molecular weight aliphatic residue. This is achieved indirectly by conversion to alkyl benzene, the aromatic nucleus of which is easily sulfonated.

The development of the production of synthetic detergents contributed not only to an overall significant increase in the consumption of detergents, but also to a change in the ratio of synthetic detergents and soap - the production of soap has decreased to the level that was reached 20 years ago.

In the production of synthetic detergents (CMC), which are the largest and most important group of household chemicals, wastewater is generated during the preparation of sodium silicate, during the preparation and drying of the composition - as a result of cooling and washing equipment and containers.

In the production of synthetic detergents, spray dryers produce 60,000 Nm3/h of gas emissions containing detergent dust and organic matter.

Over the past 20 years, the production of synthetic detergents has been greatly developed abroad.

The rapid development of the production of synthetic detergents in all countries of the world is due to a number of reasons. The main ones are: a) shortcomings of fatty soap; b) the need to release natural fats for food purposes; c) the need for special detergents in connection with the development of the synthetic fiber industry; d) the high merits of synthetic detergents and the possibility of their large-scale production based on the development of the organic synthesis industry.

For the development of the production of synthetic detergents in various countries, along with price fluctuations, great importance have national characteristics and opportunities for the economies of these countries.

An analysis of the state of production of synthetic detergents indicates a steady expansion of its production in all countries of the world.

It is used in the production of synthetic detergents.

It is used in the production of synthetic detergents as a surfactant to stabilize the foam and increase the washing power of detergent solutions.

It is used in the production of synthetic detergents as a surfactant, in the production of bleaching and stain-water products.

It is used in the production of liquid synthetic detergents, shampoos, cleaners and shoe care products.

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List of manufactured equipment for the manufacture of detergents We produce equipment for the manufacture of detergents: universal mixers; vacuum equipment; pumps, homogenizers; dissolvers; storage tanks: vacuum and atmospheric; vacuum reactor and homogenizer mixer; melters, fat melters, pumps, accumulators and much more. List of detergents produced on Molpromline equipment On technological equipment for the production of various purpose detergents are made: shampoos; conditioners; conditioners, gels; bath foams; soap cosmetic and children's and the like.

For the production of products, it is necessary to have equipment for the production of household and technical detergents, which makes it possible to ensure a uniform structure and heating during the technological cycle.

Advantages of the equipment offered by our company:

• small production area for equipment installation;
• simplicity technological process;
• high degree of product composition homogeneity;
• greater technological flexibility (oils, fatty acids, and their mixture can be used);
• fast production start-up and easy handling;
• no emissions into the environment;
• relatively low energy costs for heating.

We produce modern, high-tech and advanced products. The catalog of the enterprise presents many options for equipment, specific equipment is calculated individually for each customer request.

The entire line of developed and manufactured equipment will not disappoint the most demanding buyer of professional products.

small capital investments and small space required to run the equipment ideal for companies with limited space and capital investment, a real opportunity to start a small business.

NZPO LLC - Molpromline™ has been on the market for many years Russian Federation and CIS countries, special conditions for our partners, you can find out by phone and information on the site.

Technical characteristics of equipment for the production of detergents:

№	A set of equipment for the production of detergents
1	Mixer SMU-1000 Mixer SMU-1000 V-slave=1000 l. three-layer vacuum tank made of stainless steel, with a jacket, thermal insulation with mineral wool, on supports, bottom and lid - a cone with a cone height of 200 mm (cock for draining the product Du-80), sealed lid. Heating is carried out by means of electric heating elements made of stainless steel. Composition and production technology of synthetic detergents steel, power 45 kW. working hatch 400 mm - airtight, viewing window with illumination, with three loading fittings DN 50, frame-type agitator for 1/3 of the height (repeats the shape of the bottom), 60 rpm. / min, geared motor 2.2 kW., with agitator support, cooling water inlet fitting 3/4", lugs for a glass dipstick 1/2" with external thread, product inlet pipe to a depth of 2/3. The second mixing device is high-speed "cutter" type. The rotation speed of the cutter is adjustable from 0 to 1500 rpm. Mill drive power 22 kW. Control panel including stirrer starter, heating and cooling control.
2	Pump Pump for transferring from the brewing tank to the storage tank
3	Technological tank RT-1000 Technological tank RT-1000 Vrab-1000l, single-layer stainless steel, cone bottom, frame-type agitator, 20-30 rpm 2.2 kW., 2" outlet fitting with ball valve
4	Filter Quick release filters
5	Pipeline Piping and shutoff valves Du-80
6	dispenser Dosing device UD-2 double

It is possible to buy equipment for the production of soap, detergents according to pre-agreed options for technologies, dimensions and productivity.

The price of equipment for the production of detergents is always negotiable due to the unpredictability of costs.

How to open the production of detergents and cleaning products

Companies / Chemical production/ Manufacture of soap; washing, cleaning and polishing agents; perfumery and cosmetics / Production of glycerin; soaps; detergents, cleaners, polishes / Manufacture of soap and detergents

Soap and detergent production

• 1.LLC "NPF "GENIKS" Mari El, Republic, Yoshkar-Ola
• 2.LLC "ECO-STANDARD-K" Omsk region, Omsk
• 3. LLC "CLEAN URAL SERVICE" Chelyabinsk region, Chelyabinsk
• 4.LLC "PLANT OF DETERGENTS" Belgorod region
• 5. OJSC "VKhZ" KRISTALL", OJSC "VKhZK" Rostov region, Volgodonsk
• 6.OOO "NPF CHIMITEK" St. Petersburg
• 7. OOO "LIG" Moscow
• 8. OOO "HIMSINTEZ" Rostov region, Novocherkassk
• 9.LLC "YUG PENA" Rostov region, Novocherkassk
• 10.OOO "SITRA-T" St. Petersburg
• 11.LLC "NPF "RIVT" St. Petersburg
• 12. OOO "PROM.KHIMIYA" Krasnoyarsk Territory, Krasnoyarsk
• 13.JSC "ARKTIKA" Saratov region, Engels
• 14. LLC "PK "ELFOR" Kemerovo region, Kemerovo
• 15.LLC "PROMBYTHIM" Ulyanovsk region, Ulyanovsk
• 16.LLC "NEO-ECOBLESS" Mari El, Republic, Yoshkar-Ola
• 17. LLC FIRMA "PAOLS" Kursk region
• 18. CJSC "PROMOS" Nizhny Novgorod Region, Dzerzhinsk
• 19. CJSC "BILLAR" St. Petersburg
• 20.JSC "NEFIS COSMETICS" Tatarstan, Republic, Kazan
• 21.LLC "VOLGOGRADBYTHIM" Volgograd region, Volgograd
• 22. LLC "TDK" Nizhny Novgorod region, Dzerzhinsk
• 23. CJSC "ASSOCIATION OF HOUSEHOLD CHEMISTRY" Tula region, Novomoskovsk
• 24.LLC "EUROPEAN CHEMICAL COMPANY" Volgograd region, Volgograd
• 25. CJSC "KOSTROMSKOY CHEMICAL PLANT" Kostroma region, Kostroma
• 26. LLC NPP "FLOREAL" Krasnodar region, Krasnodar
• 27. CJSC "AIST" St. Petersburg
• 28. CJSC "FACTORY OF HOUSEHOLD CHEMISTRY" Nizhny Novgorod region, Dzerzhinsk
• 29.LLC "GRASS" Volgograd region, Volgograd
• 30.LLC "ALL GREEN" Rostov region
• 31.LLC "FINIST-MYLOVAR" Voronezh region, Voronezh
• 32. LLC "PKP" PROMTEKHSNAB "Omsk region
• 33.FL JSC "NEVSKAYA COSMETICS" Irkutsk region, Angarsk
• 34.LLC "CONCEPT-COSMETICS" St. Petersburg
• 35.LLC "FLORALIS" St. Petersburg
• 36. LLC "CLEAN HOUSE" Chelyabinsk region, Chelyabinsk
• 37.LLC "SIBTECHNOSOYUZ" Tomsk region, Tomsk
• 38. OOO "COMPANY" NPH "Moscow
• 39. CJSC "LENKAB" St. Petersburg
• 40.LLC "EXPERIMENTAL AND PRODUCTION COMPANY "SIBEKOKHIM" Omsk region, Omsk

Detergent production depends on certain conditions. The business plan should take into account the scope of the detergent, the volume of production, the availability and cost of energy, raw materials, design household appliances, environmental factors, new trends.
Detergents have a multicomponent composition. The basis is synthetic detergents and their mixtures. The main ingredient is surface-active substances (surfactants), which are characterized by biodegradability and high cleaning power. The higher these parameters, the more effective remedy.

Detergents are powder, solid, granular, pasty, in the form of tablets. Each type has its own advantages. Tablets are effective, compact, but require drying to remove moisture, which increases the energy intensity of production. The composition of pasty products allows 40% moisture and is close to powders in terms of ingredients.

Detergents may contain bioadditives, peroxide compounds, polymeric additives, fragrances and their various combinations. Powders may contain mixtures of anionic and nonionic (surfactants).

Powder detergents rank first in the industry. Powders contain a high concentration of active substances, do not require expensive packaging, and are easy to manufacture.
When considering the production process of detergents, several main stages can be distinguished. This is the mixing of components for the preparation of the composition, drying, packing and packaging.
The business must take into account that the production of powder detergents is more expensive than liquid detergents.

There are several basic ways to get the powder.

First, the granular powder is obtained by high temperature drying. Drying occurs by spraying the solution in a special drying tower at a temperature of 250-350 degrees and under a pressure of 30-50 atmospheres. The disadvantages of the method include the negative impact of production on the environment, high energy consumption.

Secondly, there is the crystallization method - in which the spray installations operate in a drying tower at low temperatures.

Thirdly, the components can be mixed in mixers. The disadvantage of the method is a large amount of dust at the exit.

Fourth, an excellent substitute for spray drying is obtained by spraying liquid components onto a dry base, while the dry base is in suspension.
Liquid detergents are quite popular. They contain fewer active substances, are economical to use, are more gentle on the skin, do not cause allergies, and are less effective than powder detergents.

The liquid detergent industry will need industrial mixers equipped with load cells. The strain gauge system will allow you to accurately control the weight of the components entering the mixer tank through pipes. The number of packing lines depends on the assortment of the company. The lines are equipped with containers for liquid settling. Settling tanks for the finished product are also provided. Some factories may be equipped to mix the composition with a hydrotrope to prevent segregation of liquid soap components with different densities. There may be separate lines for drying liquids.

Regardless of what detergents the entrepreneur decides to produce, he must find a place to store raw materials and packaging. You also need to decide on the packaging. Polyethylene packaging can be used carton boxes. It will not be superfluous to use the services of a designer and make the packaging eye-catching and attractive to the buyer.

Video how detergents are made:

The vast majority of people face daily Everyday life with the need for detergents. Cleaning the apartment, washing, washing dishes - for all these actions, various household cleaning products are used. However, the cleaning process of huge food production is somewhat different from the standard cleaning of a residential facility. The cleaning compositions intended for this process also differ, so the production of detergents for industrial premises plays a key role in modern society.
The quality of products produced at a food facility directly depends on the sanitary conditions of indoor premises and workshops. Therefore, strict requirements are imposed on this industry, the main of which are sterility and disinfection.
Scope of professional chemistry for cleaning
Technological equipment of the food industry needs daily washing and sanitization, which is a priori impossible without the use of modern professional preparations, so the scope of their application is quite wide. They are used for:
— Pipe cleaning;
— Cleaning of equipment;
– Automatic and manual washing of various working containers;
— Disinfection processing of internal premises;
— Disinfection of the hands of employees;
- Cleaning vents.
Modern production of detergents is based on innovative technologies and recent scientific achievements, so the right composition is able to cope with any kind of pollution. The use of professional cleaning products is especially in demand at dairies, meat processing plants, poultry farms, fish processing plants and other types of food production, in other words, anywhere where deviation from sanitary standards entails negative consequences.
The right approach to the choice of chemical composition is the key to success
When choosing cleaning compositions for the food industry, one should be guided primarily by the tasks for which they are directly intended. In addition, the type of food production, the epidemiological situation and the nature of the contamination should be taken into account. For organic contaminants, it is appropriate to use alkaline solutions, and for inorganic contaminants, acid-based preparations. In addition, there are neutral formulations designed for delicate surfaces.
The production of detergents can be conditionally classified into two types:
— Disinfectants;
- Cleansing agents.
Unfortunately, an extremely small range of products allows you to combine the process of washing and disinfection due to their composition. Cleaning chemicals with an antibacterial effect do not cope with a large part of the germs, and cleaning disinfectants are not able to properly clean work surfaces. As a result, the best effect can be achieved by resorting to disinfectants on previously cleaned surfaces. Only in this case it is possible to achieve sterility and complete removal of contaminants.
Requirements for professional cleaners
The most stringent requirements are placed on professional cleaning compounds for the food industry. This is due to certain nuances of the technological process. For example, organisms and bacteria can get into manufactured products, causing Negative influence on the human body and in some cases even life-threatening. Therefore, the production of detergents is possible only if a number of established rules are observed.
First of all, high requirements are imposed on the composition of professional preparations: they must be easily washed off and not contain insoluble compounds that can get into the products of a food enterprise. Based on this, detergents should be relatively safe for employees who come into contact with them. Of course, strict observance of safety precautions when working with compounds in any case should be on required level. In addition to these points, it is extremely important that the preparation be of a narrow focus. That is, a product designed for certain surfaces and types of pollution must quickly and effectively cope with the tasks set without causing damage to the environmental situation. Industrial detergents are produced in concentrated liquids and very often include aggressive components in their composition to achieve the best effect, thereby achieving an economical consumption of drugs. To prepare a working solution, very little professional substance is usually required, while the cleaning result justifies all expectations. Taking into account the fact that cleaning preparations for food enterprises are produced in containers with a volume of 5 liters or more, the detergent is enough for a long period of time.
Plex - high quality and safety
Of course, the modern market is full of professional cleaning products for the food industry, but not all manufacturers are ready to vouch for the quality of their products. The Sikmo plant, which produces detergent concentrates under the Plex brand, offers consumers high-quality and safe mixtures for cleaning and disinfecting industrial premises. Developed in our own laboratory chemical compositions for food objects are able to completely eliminate all known bacteria, including bacteria of Staphylococcus aureus and E. coli. Products packaged in chemical-resistant containers of various sizes cope with the removal of various kinds of stains and dirt, including old organic dirt, without any problems.
The production of detergents for the food industry is not the only specialization trademark, in addition, professional cleaning preparations for cleaning, as well as mixtures for washing and dry cleaning, are produced. All this speaks of the company's vast experience in the industrial industry.
Employees of our own research laboratory regularly develop the latest neutral, alkaline and disinfectant detergents for manufacturing enterprises. Thanks to tireless work, new formulas of compositions are emerging that effectively remove any contamination. Plex brand professional chemicals are in great demand among the leading domestic manufacturers of the meat processing and dairy industries. All products are certified and have long gained popularity in the Russian market. All cleaning products sold do not harm the health of food production workers, and are also safe for the environment. Plex experts clearly understand the essence of the problems that the food industry faces, so that all sanitary and hygienic issues are resolved as efficiently as possible. Considering all these factors, it is possible to discard doubts about the quality of professional detergents produced for the food industry.

06.09.2018