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Production of gift boxes from a cardboard to order. How and with what you can decorate any cardboard box

Production cardboard boxes has been using the same technology for many years. But the equipment is constantly being improved. Our company uses automated line for the production of four valve corrugated boxes YKMB II + and a rotary die-cutting line APSTAR HG 2 1628 with full-color printing. The process is divided into 10 stages:

Conditioning of raw materials in a room with a temperature of at least 15 °C.

Unwinding rolls and heating materials on special rolls to increase the penetration depth of the adhesive into the paper layer.

Formation of a corrugated layer in a corrugator.

Applying glue to the tops of the corrugations and gluing a flat layer of cardboard.

Applying glue in the glue machine to the free corrugations and gluing the second flat layer (the process is repeated until required amount layers).

Drying with strict observance of the temperature regime.

Cooling.

Cutting, grooving and cutting into sheets of the desired size.

Cutting blanks of the required cutting.

Assembly and gluing.

The equipment is controlled by computers and ensures that all technological processes. We develop the design taking into account the parameters of products and marketing tasks. At the request of the customer we adapt standard samples from the FEFCO catalog. K already existing varieties products, we add the necessary options - handles, windows, lodgements.

We manufacture cardboard products from three-layer and five-layer cardboard. At the same time, circulations from 500 pieces to large wholesale lots of industrial volume are possible. Delivery in Moscow and the region is carried out by the company's own transport. We deliver products to the regions with the help of transport companies. Shipment is carried out strictly according to the schedule.

Printing

We can print up to 5 full color colors on any box. The production of products with logos is carried out in the following stages:

preparation of punch forms;
production of flexographic forms;
applying flexo printing using a flexo form;
cutting out the contour using a die-form.

Applying full-color flexo printing will significantly increase your brand recognition. The UniTechUpak company will help you with this and produce any corrugated cardboard product with full-color printing. The price of all our products consists of the cost of raw materials and payment for the manufacturing process.

The company "Central Printing House" is engaged in the manufacture of cardboard boxes in bulk and offers many profitable solutions for various products. Our catalog contains models intended for clothes and shoes, souvenirs and gifts, perfumes and cosmetics, flowers, alcohol and much more. There is also a large selection of food packaging - confectionery, pizza, fish, fruits. Each buyer will definitely be able to choose best option for the production of packaging boxes, depending on the characteristics and characteristics of the goods, the requirements for transportation and storage.

Production of cardboard boxes to order of any complexity

In the manufacture of cardboard boxes, Central Printing House LLC uses modern equipment that allows you to create high-quality cardboard packaging in a short time. We have at our disposal specialized machines for corrugated cardboard processing, forming and gluing, drawing images. We also produce self-assembled structures that do not require additional equipment or holding materials.

Our production has a number of other advantages:

Thanks to the automation of most processes, we produce large wholesale lots of boxes in just a week, and in some cases - in a few days. Terms depend on the complexity of the work and the need to use non-standard sizes.
We can custom-make boxes of any size and design for almost all types of products that exist today.
The corrugated board we use complies with the requirements of GOST, international standards and environmental standards.

If you do not find a suitable option among the offered standard models, we will produce cardboard boxes according to your individual requirements. Experienced specialists of the "Central Printing House" will develop a design for a structure of any complexity with any number of faces.

The cost of manufacturing cardboard boxes in bulk to order

A number of factors influence the formation of the price for the production of boxes. First of all, the cost depends on the raw materials and dimensions of the structures. Usually for packing boxes we use three-layer cardboard of two grades - T-23 and T-24, which differ in price and characteristics. Therefore, the offered products are in a wide price range, so that each buyer will be able to choose an option that suits him financially.

Production of boxes in Moscow under the order is organized on the very high level and we guarantee the highest quality of our products. Our packages reliably protect goods during transportation, provide safe storage conditions and protection from external influences. If desired, you can apply almost any image, logo or name of your company to the surface to make the brand even more recognizable. To place an order, please contact the phone numbers indicated on the site, and we will perform work of any complexity for you!

The Carton Packing Plant company has been manufacturing cardboard boxes in bulk since 2004, and can offer profitable solutions for packaging a variety of products. Here you will find models suitable for shoes and clothes, lamps, souvenirs, flowers, bottles, documents and other things. There are boxes for pizza, cakes, fish, bananas, cookies and other food products - almost no restrictions. You will definitely choose the right option depending on the characteristics of your goods, their dimensions, requirements for storage, transportation.

Production of cardboard boxes to order in Moscow

We use modern equipment, so the production of custom-made cardboard boxes is fast and high-quality. We have machines for cutting corrugated board, applying three-color printing, forming blanks and gluing, we also offer self-assembly structures. We can talk for a long time about the advantages of our production, but we will note only a few of them:

most of the processes are automated, so we can produce large batches of goods in a matter of weeks, and even days - it all depends on the complexity of the order, the use of conventional or non-standard sizes;
our production of custom-made cardboard boxes allows you to create boxes of any size, type and design for almost any type of product - you can easily choose the container that suits you;
we use corrugated cardboard that meets international quality standards and environmental safety ISO 9001 and ISO 14001, respectively, as well as the requirements of GOST.

If among the proposed models you did not find the desired option, we will provide the production of cardboard boxes in bulk in the form that you need. We will develop special offer on an individual basis, taking into account all your wishes - our specialists and production capacity make any fantasy come true.

The price for the manufacture of cardboard boxes to order in bulk

The cost of such products is influenced by various factors. In many ways, the price for the manufacture of cardboard boxes in Moscow depends on their standard size and the base raw materials used. We mainly use three-layer corrugated cardboard grades T-23 and T-24 - they differ in cost and characteristics. This explains the wide price range of the presented products. So you can easily choose the option that suits you.

We have organized the production of cardboard boxes in bulk in Moscow at the highest level, so you can be sure of the quality of the products sold. Our packaging will ensure the safety of your goods during transportation and storage, protect them from external influences. You can also order branding, drawings and texts on the surface. We can easily and quickly fulfill orders of any complexity - contact us!

So, you have finally decided to start your own business and not depend on the authorities. Work for your pleasure and for yourself. In this article, we will look at how to start production and what you need for this.

To begin with, you have decided on the type of production and are ready to spend N-amount of money for its implementation. You have chosen such a type of activity as the production of cardboard boxes. So, let's consider all the points in more detail.

The room is a shop.

You must decide on the room where you will install the production line. You must understand that you cannot produce cardboard boxes without a special well-established production line. And for such a line you need a special room. You must choose a room from 50 square meters or more. If you already have your own premises that you can use for this production, then you are in luck.

If you do not have a room, then you will need to look for a room and rent it. The rental price will depend on many different factors, such as location - in the city or outside the city, on the number of residents in locality where you are going to start your cardboard box production line and your bargaining skills. For example, you are going to open your business in small town with a population of about 150 - 200 thousand people, where your business will not have strong competition.

The rental price of the premises will be approximately $0.5 -0.7 per square meter. That is, in our case, the rental of premises will be about $ 750, subject to a minimum area and the best price rent.

Production personnel.

The next thing you need to work on is the staff. To begin with, you need to understand what kind of participation you personally will take in this production, or whether you CEO, or one of the employees in combination. For example, for starters, you decided to take an active part in production and save on one employee's salary. We will also jump a little ahead and decide that our company will produce the boxes. automatic line or machine.

In this case, you will need at least one more employee besides you. The employee will not need special skills and abilities, because his main task will be to assemble the boxes and test them for strength, which the employee can learn quite quickly. The average salary usually in small provincial towns is about $200-300 per month.

Next item The one you should consider is the automatic production line. As I wrote above, jumping ahead, for this production you need an automatic line or machine for the production of cardboard boxes. This machine prints cardboard boxes from corrugated cardboard sheets. It is possible to buy it both new and used. On average, the cost of such a machine is about $ 10,000 - $ 15,000, depending on what you come across and on your ability to negotiate and receive discounts.

Next, what we will consider are the raw materials that you must purchase for the production of boxes. As already mentioned, you will need sheet corrugated cardboard. There are a lot of suppliers on the market now and feel free to choose a reliable supplier with suitable prices for raw materials and good reviews. average cost one sheet of corrugated board is now about $ 0.5 per piece about 1.2 meters long. To begin with, we will order at least 1,000 pieces of corrugated cardboard, that is, in the amount of about $ 500.

Next, we are looking for clients and launch advertising on radio and newspapers. The cost of such advertising will be approximately 70 - 100 $ per month, but it will help you a lot in finding customers. Now the market is very large. You can safely contact any confectionery company to sell your products. Usually confectionery firms pack their goods only in cardboard boxes, so for a start it will be enough for you to establish relations with one / two confectionery companies, and then gradually expand your production. The cost of one such box is about $ 0.2-0.5. From one sheet of corrugated cardboard you can produce about 10 boxes.

Costs and profits.

The cost of one sheet of corrugated cardboard is $0.5, and from one sheet we produce 10 boxes at a price of $0.35 per piece. That is, the profit from one sheet of corrugated cardboard comes out to $ 3. Under the condition of processing 1,000 sheets of corrugated cardboard, your profit will be about $ 3,000.

Now, from our profit of $3,000, we subtract the cost of a monthly rent of $750 and wages one employee $250 and get a profit of $2,000.

It is also necessary to subtract from the profit the amount of other expenses (for example, the cost of shipping boxes, advertising on radio and newspapers and your gasoline expenses, and so on) about $ 500, then we get a profit of $ 1,500. That is, a machine for $ 15,000 will pay off in a year.

I wish you good luck in your endeavors! It is important to remember that your desires and aspirations are the engine of your personal development.

Stages of production of boxes and cardboard packaging

The packaging production process consists of four stages. The first stage is design. The second stage is the manufacture of the base. The third is printing on the surface of the package. And finally, the last - the assembly of finished products.

1. Package design

The packaging design development stage assumes that, based on the size, weight of the product for packaging and the wishes of the customer, the designer will choose the type of cardboard, the volume or overall dimensions of the box, the shape and design features, external design, and will determine the technology for assembling and manufacturing future packaging. On this stage it is necessary to specify the features of the distribution, transportation and storage of boxes, as well as consider ways to dispose of used packaging.

According to the type of construction, cardboard boxes are classified into various groups, such as:

Cardboard box type "Lid - bottom"

A cardboard box of this design is ideal for packing bed linen, expensive blankets and textile accessories. Thick cardboard, to a much lesser extent than plastic, is subject to deformation, which prevents the product from wrinkling. Packed bed linen or a blanket in such a box acquires the status of an exclusive product. To save on the production of packaging, you can accentuate design elements on the lid, while the bottom will be enough to make in a simple version.

Four-valve box

Such a cardboard box is a box of classical production, it is used for packaging consumer goods. A box of this type can be made in almost any size.

Box type "Pack - pack"

The box has a low manufacturing cost. It includes various products and medical preparations. Most often, the packaging is intended for single use.

Dovetail box

Economic packaging for inexpensive goods. By the way, the production of such packaging is optimally priced if it is necessary to arrange the print symmetrically. The special design of the self-assembled bottom allows the box to withstand significant weight.

2. Production of the basis for the production of cardboard packaging

Packaging manufacturing standard sizes carried out on a conveyor. Exclusive cardboard boxes are made by hand.

To protect the packaging from moisture, lamination is used. Use different thickness matte and glossy films. If it is required to partially demonstrate the packaged products, small windows are cut down.

After the design is approved by the customer, a die-form is put into production - a special tool that is used to cut out the base.

3. Printing cartons for packaging

The next step is prepress. Analyze color scheme on concrete form cardboard helps color proof. After the plotter layout is approved, the production of the order starts.

Two technologies are used for printing on packaging: laminating or offset printing.

For improvement appearance boxes, as well as protection against mechanical damage and moisture, use printing techniques such as embossing, varnishing, gluing and laminating.

For varnishing, depending on what budget is allocated, water-dispersion, ultraviolet or offset varnish is used.

Embossed ledges on cardboard boxes are made by embossing, for which it is necessary to make a special cliché.

4. Assembly of cardboard boxes

At the last stage of manufacturing boxes, die cutting, creasing and gluing are done.

Cardboard is manually pressed along the fold lines. Then, using a punch for punching, cutting is automatically carried out.

Depending on the design of the box, its gluing is done either manually or automatically.