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Machine for the production of plastic dowels. Requirements for a production facility

Fasteners are unlikely to ever lose their demand in the construction market in Russia. Repair of apartments, construction of industrial and civil facilities - fasteners are used everywhere different kind and appointments. Just like the production of nails and bolts, the production of plastic dowels today is a fairly relevant area that every novice entrepreneur should pay attention to. Dowel - a type of fastener made on the basis of plastic. This part has 2 main parts - non-expansion and spacer, which allow you to quickly and conveniently mount parts and materials to the required surface.

The manufacture of plastic dowels will bring a tangible profit to a businessman only if he responsibly goes to business, having thought through all the nuances. So what needs to be considered here?

How to start a business

As in any other area, in this case, you should start with market research.
And this is where it matters:

The level of competition. It’s great if there are few manufacturers present in a particular regional market. This will greatly simplify the matter, since you will not have to deal with high competition.
Sales market. Those products that the machine for the production of dowels will produce need to be sold to someone. And it is better to do it immediately in bulk. Therefore, when developing a business plan, it is worth paying attention to how many large construction hypermarkets, warehouses and markets, as well as construction companies are represented in the region.
Finished products are best sold in bulk. So you can solve a lot of problems in finding and attracting customers.

After analyzing the market, you should decide for yourself what scale to open the production of dowels. What will it be - a small workshop based on your own garage or a full-fledged high-power enterprise. And then you can start looking for a room, studying the technology and purchasing equipment.

Raw materials for the manufacture of dowels and technology

No matter how big the business is planned to be launched, the same component is used as a raw material - PVC or nylon. It is preferable to use nylon, since it makes it possible to produce dowels for thermal insulation - extremely durable and reliable. But propylene is able to reduce the cost of production finished products. All components are delivered to the workshop in the form of granules, which are then turned into dowels of the required size and purpose.

In general, the technology can be represented as follows:
Preparation of raw materials.
Melting of polymer granules.
Pressing the hot mass into special forms.

Manual labor at modern enterprises is minimized, and therefore, the main focus is on buying equipment for the production of dowels of proper quality - reliable and multifunctional.

Equipment: equipment, cost

To make it possible to produce dowels of various sizes and purposes in the workshop, without special equipment not enough. This niche is quite in demand, and therefore, production equipment is presented here in a large assortment.

The standard line consists of the following set of machines and devices:
Dryer for PVC raw materials.
Thermoplastic.
Press forms.

Modern equipment is quite compact, which means that large variable costs for the lease of workshop and warehouse space.

The only thing that can “scare” an entrepreneur is quite high price equipment for the production of dowels. On average, fully equipped lines cost at least 1,200,000 rubles. But there are several options to save money - either order a cheaper Chinese machine, or buy used equipment.

When will the investment pay off?

If we talk about the required investments to open a full-fledged workshop, then the launch of an enterprise (purchase of equipment and raw materials + preparation of premises for work + official registration of the workshop) of a small capacity will require at least 2,000,000 rubles. Costs will drop to 1,500,000 rubles. when purchasing used machines.

As practice has already shown, the dowel production line will begin to pay for itself very soon. The main thing is to find regular wholesale customers. In order to have an idea of the possible profitability of the workshop, the following indicators can be taken as a basis: the average wholesale price for dowels, depending on their type, was set at around 0.5-3 rubles per piece. At the same time, their cost is lower by at least 30%.

Many entrepreneurs often, over time, equip the workshop with a machine for making nails. Thus, it becomes possible to expand sales markets and receive significantly higher profits from sales.
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reliable, proven, comfortable material - it's true. drywall cannot stand negligence, but is able to withstand many design experiments, the implementation of which inevitably raises the question of hanging portraits on the walls

a dowel is a fastener that, together with another fastener, is fixed in a supporting base in various ways and holds a structure. for attaching parts to brick or concrete

the main and most common connections in a frame house are easier and more reliable to perform using special fasteners. for each of them there is a fastener that ensures the strength and stability of the entire

Such a reliable and convenient fastening spacer, like a dowel, is in great demand today. It has a wide range of applications, so you don't have to worry about consumer demand. Why not consider the option of making a profit from such a type of business as the production of dowels in Russia.

Competitiveness and start of activity

As with other types of business, the first steps are market research. Depending on the region, there may be a demand for one or another type of dowel, or there may be high competition for all types of products. In any case, you don't need to give up right away. At high level competition, you can explore such options as the production of dowels for thermal insulation, if this niche is not already occupied. Better yet, consider opening a large-scale production that is attractive to large construction companies. Only the last option requires considerable costs.
For work, first of all, it will be necessary to purchase equipment for the production of dowels. Such a purchase is considered the largest expense item in the implementation of this type of business. But investment in production competent organization the work of the enterprise will allow you to quickly recoup all investments and receive a fairly tangible income.

What is needed for production?

Buying equipment for the production of plastic dowels is enough big investment funds.
The set of machines for such equipment is standard:

Bunker-dryer. It helps to remove moisture from the surface of the granules with the help of hot air.
Thermoplastic machine, where raw materials from the bunker-dryer get. It is under the rotating screw, and transportation by the screw is additionally accompanied by heating of the granules in the cylinder. Pressure is also created in this cylinder, due to which the molten polymer enters the mold. This is where product development takes place.
Molds may differ in the number of places or in the type of sprues, which determine the configuration of the future dowel. In the mold, the products are formed and left to cool. After cooling, the mold is opened to receive the finished product.

All equipment is installed in a small production workshop. There are no special requirements for such a room, since the production of dowels does not belong to harmful types of production and does not negative impact on environment. But in any case, the room must have sufficient area to accommodate all the machines and fixtures necessary for work, a three-phase power supply network at a voltage of 380 V and good lighting.

Is it possible to save?

Any novice and non-novice entrepreneur thinks about how to save money. Moreover, buying a machine for the production of dowels is a serious investment. The purchase of equipment always entails considerable material costs, but if you wish, you can try to save a little.
Consider purchasing equipment from existing plants. Perhaps the renovation of the production workshop is planned, and the owner decided to sell the outdated machines at a low price. Just pay attention to their working condition, time overhaul, life time. If the condition of the machines is satisfactory, it is quite possible to open production of plastic dowels to start with used equipment. And as soon as the business begins to bring a stable profit, upgrade production facilities.

COMPETITIVENESS AND START OF ACTIVITIES

For work, first of all, it will be necessary to purchase equipment for the production of dowels. Such a purchase is considered the largest expense item in the implementation of this type of business. But investing in production with a competent organization of the work of the enterprise will quickly recoup all investments and receive a fairly tangible income.

WHAT IS NEEDED FOR PRODUCTION?

Buying equipment for the production of plastic dowels is a fairly large investment.
The set of machines for such equipment is standard:

Bunker-dryer. It helps to remove moisture from the surface of the granules with the help of hot air.
Thermoplastic machine, where raw materials from the bunker-dryer get. It is under the rotating screw, and transportation by the screw is additionally accompanied by heating of the granules in the cylinder. Pressure is also created in this cylinder, due to which the molten polymer enters the mold. This is where product development takes place.
Molds may differ in the number of places or in the type of sprues, which determine the configuration of the future dowel. In the mold, the products are formed and left to cool. After cooling, the mold is opened to receive the finished product.

All equipment is installed in a small production workshop. There are no special requirements for such a room, since the production of dowels does not belong to harmful types of production and does not have a negative impact on the environment. But in any case, the room must have sufficient area to accommodate all the machines and fixtures necessary for work, a three-phase power supply network at a voltage of 380 V and good lighting.

CAN YOU SAVE?

Consider purchasing equipment from existing plants. It is possible that the renovation of the production workshop is planned, and the owner decided to sell the outdated machines at a low price. Just pay attention to their working condition, the time of the overhaul, the service life. If the condition of the machines is satisfactory, it is quite possible to open production of plastic dowels to start with used equipment. And as soon as the business begins to bring a stable profit, upgrade production facilities.

Fasteners are in constant demand in the construction market. They are used both in the construction of new houses, and in the repair of apartments, the reconstruction of old facilities and just in everyday life. The production of plastic dowels, as well as the business of nails and self-tapping screws, which are often included in the kit, is a promising direction for an entrepreneur interested in the construction topic. The manufacture of plastic dowels has its own specifics, however, the owner of such a business produces the finished product according to a simple scheme, purchasing only the main raw materials and selling the products directly to the client. An entrepreneur does not need to involve intermediaries and include intermediate links in the chain, such as packaging companies - with the production volumes of a mini-factory, packing and packaging can be carried out by handymen. To start such a business in Russia, you will need start-up capital about 1.5 million rubles. This amount includes the purchase necessary equipment and three months of rent.

Starting a business and first steps

Before starting the production of dowels, an entrepreneur needs to at least approximately calculate the planned profitability of the enterprise, as well as study the level of competition. If the competition in the region is low, then the profitability of the enterprise should not be in doubt. With a high level of competition, you should not abandon the idea of \u200b\u200bopening a business right away, but you should pay attention to the scale of demand. If there is active development in the region, it makes sense to study the price level and, if possible, offer developers more profitable terms cooperation.

But even in the absence of fierce competition, it is very important to test the sales market in advance. It is better to sell the finished goods in bulk lots - in this case, not only construction companies, but also large construction stores and hypermarkets. If necessary, you can enter into partnerships with small businesses, and supply dowels to entrepreneurs who have outlets in construction markets. In this case, it is desirable to think over options for packaging the goods in small batches to increase its attractiveness in the eyes of potential customers.

Dowel production technology

When the decision on the organization of production is made, the moment comes to search for premises, as well as the purchase of equipment and raw materials. The production technology itself is quite simple and automated, so the quality of the product depends on the condition of the equipment and material.

Technological process as follows:

Material preparation.
Melting.
Giving the element its final shape.

The basic component for the manufacture of dowels is PVC. O is supplied from the factory in granules, and already in the workshop it is melted and takes shape and size final product A. Polyvinyl chloride is a cheap material and allows you to save money, however, in order to organize the production of dowels for thermal insulation, nylon must be used as a material.

Dowels for thermal insulation will be an excellent solution if the competition in the region is high and simple dumping is ineffective or impossible for objective reasons. Nylon dowels in this moment are a novelty on the market, and the competition in this segment is much lower than in the production of classic PVC dowels.

Dowel production line

For a full-fledged production, you will need 3 main tools:

The average price of equipment for the production of dowels will be about 1.2 million rubles. In the event that such an initial investment proves unsustainable, there are several options for saving. Firstly, you can buy a cheaper Chinese machine, however, its reliability and durability will be directly proportional to the price. The second option is to buy used equipment from the factory. However, you should carefully study the proposed purchase, in particular, clarify the date of the last overhaul. Factories sell off equipment mainly as part of routine upgrades, which are rarely carried out if the means of production are in good condition and work efficiently.

Requirements for a production facility

Before you buy equipment for the production of dowels, you should take care of the premises. Since production is not officially classified as harmful, there are no special requirements for the premises, and it can even be placed in a garage or utility room of a private house. However, it is recommended to install a good ventilation system in the workshop, because the PVC capsules are heated to a liquid state, and the equipment is not completely sealed, and residual vapors can enter the room.

Otherwise, the requirements for the production facility are standard: good access roads, a loading and unloading area outside and a three-phase power supply network with a voltage of 380 V inside. Comfortable work also requires good lighting at any time of the day.

Profitability and business prospects

To start a business and invest own funds it is not enough for the entrepreneur to have an abstract certainty that the product will be sold at a profit. It is necessary to calculate the payback period and the overall profitability of the enterprise. Unfortunately, profitability depends on many factors, and is calculated in each case individually, however, on average, the price of the final product exceeds its cost by 30%.

Considering the fact that production building materials and fasteners in Russia is gaining momentum every year. For a businessman who is aimed not only at short-term profit, but also at long-term success, it is recommended to expand the range. The production of nails and screws will perfectly complement the list of products and will allow you to enter new markets. Metal fasteners are in demand in those areas of construction where plastic dowels are not needed, and the production of hardware will help diversify risks if demand for PVC products experiences a temporary decline.