Production control in production covers the processes of the life cycle, starting from the control of input resources, control of production preparation and production, as well as control of operation, ending with control of product storage. Operational control refers to the control of the operation of equipment and serves to determine reliability, confirm durability, study the nature and nature of random failures.

Product quality control is the control of quantitative and qualitative characteristics of products, which are represented by variables and attributes. Measurement variables are based on continuous numerical scales, eg length, weight. Attributes are evaluated either without detailed measurement (for example, using a pass-no-go tester according to specifications) or subjectively (something has or does not have some attribute, for example, the surface finish is acceptable or unacceptable). Evaluation of product quality, when characteristics are represented by attributes, is called evaluation by alternative feature.

The random nature of the measured value is determined by the influence of numerous, often insignificant, factors during the manufacture of products that could not be predicted: changes in temperature conditions, defects in materials, different storage and transportation conditions, deviation of the mains voltage from the nominal value, etc., as well as measurement accuracy .

Types of control are classified (GOST 16504–81) according to the following criteria.

Stage of creation and existence of products:

production control carried out at the stage of production;

operational control carried out at the stage of product operation.

Completeness of product coverage by control:

continuous control, in which all units of production are controlled;

sampling, in which a relatively small number of items from the population to which they belong are controlled:

volatile control, carried out suddenly, at previously unplanned points in time;

continuous control (monitoring of bulk and liquid materials), which ensures the continuous flow of information about the controlled characteristics;

periodic control, i.e. the receipt of information about the controlled characteristics occurs through the set time parameters.

Solid(continuous) control is the ultimate version of comprehensive (100%) control, i.e. control of each unit of production. Carrying out this type of control is associated with high costs and, as a rule, it acts to substantiate the general hypothesis about the nature of the change in the controlled random variable.

Selective control(GOST 15895–77) is periodic sampling for analysis or a certain number of measurements of product quality indicators periodically performed. The sample size or the number of measurements is determined based on the methods of mathematical statistics.

3. Stage of production process:

input control of raw materials, materials, components, i.e. control of the supplier's products supplied to the consumer or customer and intended for use at the stage of manufacture, repair or operation of products;

operational quality control of products in the process of its manufacture to assess the state of the technological process with subsequent adjustment, if necessary.

acceptance control (optional) finished products) is carried out to make decisions about the suitability of products;

output control of finished products, sometimes called finishing;

inspection control is the control of already inspected products, from which the detected defects are removed and which is carried out, if necessary, by checking the quality of work by the technical control department. In special cases, the inspection control is carried out by the customer's representatives to increase the responsibility of the manufacturer's control body.

Influence on the object of control:

destructive testing, in which the suitability of the object for use may be impaired

non-destructive testing, which maintains the suitability of the object for use.

5. Application of controls

measurement control carried out using measuring instruments;

registration control carried out by registering the values ​​of controlled parameters of products or processes;

organoleptic control, in which the primary information is perceived by the senses;

visual control - organoleptic control carried out by the organs of vision;

technical inspection - control carried out mainly with the help of the sense organs and, if necessary, control means, the nomenclature of which is indicated by the relevant documentation.

All tests are classified according to the following principles: purpose, level of performance, stage of development, testing of finished products, conditions and location, duration, impact, determined by the characteristics of the object (Fig.).

Rice. Classification of tests by type

3.1 Depending on the purpose, tests can be divided into research, identification, comparative and control tests.

Research tests are carried out to study certain characteristics of the properties of an object and their purpose is:

determination or evaluation of quality indicators of the functioning of the tested object in certain conditions of its use;

selection of the best modes of operation of the object or the best characteristics of the properties of the object;

comparison of many options for the implementation of the object in the design and certification;

construction mathematical model functioning of the object (estimation of the parameters of the mathematical model);

selection of significant factors affecting the quality indicators of the operation of the facility;

selection of the type of mathematical model of the object (from a given set of options).

A feature of research tests is the optional nature of their conduct, and they, as a rule, are not used when handing over finished products.

Determinants tests are carried out to determine the values ​​of the characteristics of the object with the given values ​​of the indicators of accuracy and reliability.

Comparative tests are carried out to compare the characteristics of the properties of similar or identical objects. In practice, sometimes it becomes necessary to compare the quality of an EA that is similar in characteristics or even the same, but produced, for example, by different enterprises. To do this, compare objects are tested under identical conditions.

Control And tests are carried out to control the quality of the object. Tests of this type constitute the most numerous group of tests.

3.2 The goals and objectives of testing change as the product goes through the stages of the "life" cycle. In this regard, it is understandable to single out groups of tests in the considered classification according to the stages of design and manufacture of finished products.

At the design stage, finishing, preliminary and acceptance tests are carried out.

The types of tests of finished products include qualification, bearer, acceptance, periodic inspection, standard, attestation, certification.

Finishing tests are research tests carried out during the design of products in order to assess the impact of changes made to it in order to achieve the specified values ​​of quality indicators.

preliminary tests are control tests of prototypes and (or) pilot batches of products in order to determine the possibility of their presentation for acceptance tests.

Acceptance (MVI, GI) tests are also control tests. These are tests of prototypes, pilot batches of products or products of a single production, carried out to resolve the issue of the advisability of putting this product (EA) into production and (or) using it for its intended purpose.

Qualifying tests are already carried out on the installation series or the first industrial batch of EA, i.e. at the stage of mastering the production of EA. Their purpose is to assess the readiness of the enterprise to produce products of this type in a given volume.

bearer tests EA is mandatory carried out by the manufacturer's technical control service before presenting it for acceptance by a representative of the customer, consumer or other acceptance bodies.

Acceptance tests are carried out in mastered production. These are control tests of manufactured products during acceptance control.

Periodic product testing is carried out in order to control the stability of product quality and the possibility of continuing its production in the amount and within the time limits established by regulatory and technical documents (NTD). This type of proof testing is usually carried out every month or quarter, as well as at the beginning of the release of EA at the manufacturer's plant and when production is resumed after a temporary stop. The results of periodic tests apply to all batches produced within a certain time. Periodic tests include those tests in which a part of the EA resource is depleted (continuous vibration, repeated shocks, thermal cycles); these are comparatively expensive tests, so they are always selective.

Inspection tests are a special kind of control tests. They are carried out on a selective basis in order to control the stability of the quality of established types of products by specially authorized organizations.

Typical tests - these are control tests of manufactured products, carried out in order to assess the effectiveness and feasibility of changes made to the design, recipe or technological process.

Atesting .And tests are carried out to assess the level of product quality during its certification by quality categories.

Certification tests are control tests of products carried out in order to establish the compliance of the characteristics of its properties with national and (or) international RTDs .

3.3 Depending on the duration, all tests are divided into normal, accelerated, reduced.

Under normal EA tests are understood as tests, the methods and conditions of which provide the necessary amount of information about the characteristics of the properties of the object in the same time interval as in the intended operating conditions.

In its turn accelerated tests are such tests, methods and conditions, which provide obtaining necessary information about the quality of EA in a shorter time than in normal tests. In the NTD for test methods for specific types of EA, the values ​​of influencing factors and modes of operation corresponding to normal test conditions are indicated. Abbreviated tests are carried out according to an abbreviated program.

3.4 Depending on the level of significance of EA tests, they can be divided into state, interdepartmental and departmental.

TO public tests include tests of established essential types of EA conducted by the parent organization for state testing, or acceptance tests conducted by a state commission or testing organization that has been granted the right to conduct them.

Interdepartmental tests are EA tests conducted by a commission of representatives of several interested ministries and departments or acceptance tests of established types of EA for acceptance of its constituent parts, developed jointly by several departments.

Departmental tests are carried out by a commission of representatives of the interested ministry or department.

3.5 EA tests in accordance with external influencing factors are divided into mechanical, climatic, thermal radiation, electrical, electromagnetic, magnetic, chemical (impact of special media), biological (impact of biological factors).

It is obvious that not all external influences can be imitated, and, as already noted, they cannot always be applied together, as is the case in real conditions. Therefore, it is necessary to establish what external influences the EA should be subjected to, what will be the level, frequency, sequence of changes of these influences, as well as the duration of the EA operation in various modes. When choosing external influencing factors when testing EA, it is necessary to take into account:

type of equipment in which the equipment is used (ground, aircraft, marine, etc.);

the level of generalization of the test object (radio engineering complexes and functional systems, electronic equipment, radio electronic units, components, materials), depending on which the number of external influencing factors selected for testing may decrease or increase;

climatic region of subsequent operation of the test object;

conditions for the intended use, transportation and storage of the test object.

3.6 Tests are called destructive if destructive control methods or affecting the object are used in the process external factors make it unsuitable for further use.

Quality control is an important function in quality management in an enterprise.
GOST 15467-79 “Product quality management. Basic concepts" regulates product quality as a set of properties that determine the suitability of products to meet specific needs in accordance with the purpose. Each product has certain properties that characterize the quality. General criteria for assessing quality are established in the regulatory documentation: technical regulations, standards, specifications for specific types of products. Thus, cosmetic products must be manufactured in accordance with the requirements of TR CU 009/2011 and standards for a certain type of product, for example, GOST 31460-2012 “Cosmetic creams”. In addition, each product has its own consumer properties.

Thus, the concept of "quality" is associated with meeting consumer expectations for a particular product, which means it is an important component of the product's competitiveness and a guarantee that the product will be sold and will win a large audience in any economic situation.

What is quality control?

A number of sources give the following definitions of the term "control". IN ISO standard 9000:2015 control refers to the determination of compliance with specified requirements. According to GOST 15467-79, quality control means checking the compliance of product quality indicators established requirements. This activity is carried out in order to confirm that the manufactured finished products meet or do not meet the requirements established in the regulatory documentation.

Quality control, regardless of the methods used, involves, first of all, the separation of relevant products from defective ones. Of course, product quality will not improve due to rejection, but, as a rule, an effective quality control system in most cases contributes to the timely prevention or reduction of failures and errors in work, followed by their correction with minimal material costs and losses. Therefore, in the control process, special attention is paid to careful control production processes and prevention of marriage.

As a rule, production control confirms the fulfillment of established (specified) requirements for processes and products and includes:

Input control of purchased resources (raw materials, packaging materials);

Quality control in the production process;

Quality control of finished products.

Quality control is subject to:

Purchased raw materials, materials and other resources;

Produced semi-finished products and finished products;

Availability normative documents for testing, including sampling;

Availability of necessary premises, equipment, consumables.

The control procedure, as a rule, is regulated by the documents of the management system and is carried out at regular intervals and is reduced to measuring certain indicators and comparing them with the reference ones. Mandatory requirement is the separation and isolation of nonconforming products (defective products) from the rest. When inconsistencies are found, further production should be suspended, and the resumption is possible only after the elimination of the causes of the non-compliance. Therefore, control is not always carried out according to plan. It is also possible to carry out unscheduled (emergency) control in conditions when at any stage of production a threat to quality is identified and recorded or there is a danger of violations. For example, in case of problems with water supply, it is possible to increase the number of laboratory tests of water or control some additional parameter of water quality.

The main role in the organization of the control process is played by the distribution of responsibility and authority. It is necessary that each employee meets the requirements for skills and experience, and strictly fulfill their official duties. Here important point is the formation of the ideology of unacceptability and inadmissibility of marriage, the ideology of personal responsibility of the employee responsible for the performance of work and the quality of products. The level of control, first of all, depends on the qualifications of the personnel, their attention to the process of control and production. The most reliable way to minimize discrepancies is to organize training and certification of personnel.

Thus, quality control is based on the responsibility of each employee for the work performed, which makes it possible to monitor the quality of products in a timely manner: to suspend the production of defects in a timely manner without passing it on to subsequent stages of production, to take timely measures to normalize the process of production of products that meet the established (specified) requirements . But, nevertheless, priority must be given to the prevention of deviations, and not to the identification and elimination of defects.

As a rule, the quality control process includes taking samples (samples) at certain stages of the product life cycle, conducting established tests, and recording test results. All logged data is analyzed for possible failures that could lead to quality degradation and stored for a set amount of time.

Based on the results of the control, one of the following decisions can be made:

Recognition of products that meet the established (specified) requirements;

Identification of marriage (non-conforming products) and implementation of actions to manage such products;

Processing of products with subsequent re-control;

Making changes to processes.

In addition to recording, the result of the control can be confirmed visually, where appropriate, for example, by marking with labels or tags.

Important in the process of quality control is the constant desire to improve quality by attracting the latest technologies. Science is moving forward, higher quality standards are emerging. It is important to monitor the emergence of modern equipment and new test methods.

Input control

Most often, the company does not manufacture everything itself necessary materials from which it manufactures its products. A significant part of them is purchased from other enterprises. In order to confirm the conformity of the products purchased from the supplier, an incoming control is carried out. Such a check makes it possible to detect inconsistencies and deviations from the norm even at the stage of acceptance and prevent inappropriate raw materials from being put into production, on which the quality of the finished product directly depends.

Input control usually involves visual inspection(packaging integrity, marking, quantity) and testing for certain quality and safety indicators.

Each batch of incoming materials must be subjected to incoming control, so the process is very laborious. But by building mutually beneficial relationships with suppliers, when criteria for evaluating and selecting suppliers are established, when the supplier is verified and “approved”, it is possible to reduce the amount of input control. Therefore, incoming control is often considered as one of the elements of the relationship with the supplier.

The effectiveness of input control is evidenced by the absence or reduction of cases of transfer of non-conforming raw materials and materials to production. Imperfection of the input control process can bring losses to the manufacturer, because the lack of an adequate level of quality of incoming raw materials can lead not only to defects in manufactured products, but also to delays in fulfilling obligations to the customer (consumer), to an increase in the cost of production due to the elimination of defects.

Control in the production process

Control in the production process is associated with tracking quality directly during production at certain stages. At the same time, samples (samples) are taken and their quality is controlled. It is important not to pass defects to subsequent stages of production in order to avoid unplanned and unnecessary costs associated with the processing or disposal of such products.

Control involves checking products for compliance with reference samples, including parameters appearance, the correctness of labeling, as well as laboratory testing for certain quality indicators. The main goal is to timely identify deviations and, if necessary, make adjustments. technological processes to ensure that the quality of the products produced is consistent. Therefore, it is necessary to manage not only the quality of the products themselves, but also the processes. It is necessary to control compliance with the requirements of technological instructions and standard operating procedures (SOP) at all stages production cycle, including the stages of storage and transportation, at which damage to products is also possible.

In addition, in production, it is important to conduct microbiological monitoring of production equipment, premises entering the industrial premises air, control of microbial contamination of hands and overalls of personnel, control technical condition equipment, monitoring compliance with safety regulations and compliance with the order. It should be noted that the order in the workplace contributes to the improvement of the quality of products, increases productivity. While disorder leads to sloppiness and errors in work, increasing deviations from established requirements.

Finished product control

The purpose of quality control of finished products- establishing the conformity of finished products with regulatory requirements and protecting consumers from inadvertently receiving non-conforming products. This type of control is the resulting stage. Finished products can be sold only when their quality meets the established requirements of regulatory documentation.

Production control

Quality control- an integral part of production processes, playing an important role as one of the functions of enterprise management. It is known that the leading position in the market is achieved by enterprises that are able to ensure the quality of their products. At KorolevPharm LLC, one of the principles is consumer orientation. Each employee understands that the enterprise functions at the expense of its consumers, and therefore it is necessary to produce products that meet all the specified requirements, characterized by stable quality. Control is carried out at all stages of the production cycle within the framework of the management system. A full range of tests of raw materials, packaging materials, semi-finished products, finished products in terms of physical, chemical and microbiological parameters, as well as microbiological monitoring of production is carried out by specialists of the Analytical Laboratory. To ensure quality, KorolevPharm LLC annually spends funds that it invests in modern equipment for quality control of purchased raw materials and manufactured finished products, mastering modern control methods, as well as staff development.

The main task of the quality control system- identify the stages at which problems may arise, and thus optimize the work of quality control personnel: pay attention where it is needed, and do not do unnecessary work where this is not required. The company considers the quality of its products as one of the key indicators its activities.

Comprehensive quality control system

CONTROL OF TECHNOLOGICAL PROCESSES
MANUFACTURING MATERIALS
AND SEMI-FINISHED PRODUCTS
AT SUPPLIER ENTERPRISES

General requirements

Moscow Standartinform 2012

Foreword

Goals and principles of standardization in Russian Federation installed federal law dated December 27, 2002 No. 184-FZ “On technical regulation”, and the rules for the application of national standards of the Russian Federation - GOST R 1.0-2004 “Standardization in the Russian Federation. Basic Provisions»

About the standard

1 DEVELOPED BY Aviatekhpriemka Open Joint Stock Company (Aviatekhpriemka OJSC) and the Federal State unitary enterprise"Research Institute for Standardization and Unification" (FSUE "NIISU")

2 INTRODUCED by the Technical Committee for Standardization TC 323 "Aviation Engineering"

3 APPROVED AND INTRODUCED BY Order federal agency on technical regulation and metrology dated November 17, 2011 No. 562-st

4 INTRODUCED FOR THE FIRST TIME

Information about changes to this standard is published in the annually published information index "National Standards", and the text of changes and amendments - in monthly published information signs "National Standards". In case of revision (replacement) or cancellation of this standard, a corresponding notice will be published in the monthly published information index "National Standards". Relevant information, notification and texts are also placed in information system common use- on the official website of the Federal Agency for Technical Regulation and Metrology on the Internet

GOST R 54501-2011

NATIONAL STANDARD OF THE RUSSIAN FEDERATION

Comprehensive quality control system

CONTROL OF TECHNOLOGICAL PROCESSES OF MANUFACTURING MATERIALS
AND SEMI-FINISHED PRODUCTS AT SUPPLIER ENTERPRISES

General requirements

Complex quality control system. Control of technological processes of manufacturing materials and semi-finished
products at enterprises-suppliers. General requirements

Introduction date - 2012-07-01

1 area of ​​use

This standard establishes the procedure for the work of technical acceptance representatives when they exercise the function of monitoring technological processes in the manufacture of materials and semi-finished products at the supplier enterprise and quality assurance processes (including the functioning of the quality management system).

2 Normative references

This standard uses normative references to the following standards:

4.2 The supplier and TP take part in the procedure for monitoring technological processes for the manufacture of materials and semi-finished products. If necessary, the procedure for monitoring technological processes for the manufacture of materials and semi-finished products may take part:

Enterprise-developer (setting the material for mass production, solving problems of quality assurance);

Manufacturing enterprises (scheduled inspection (audit) of the supplier enterprise, resolving issues on the quality of specific products, ordering a new product range for the manufacturing enterprise at the supplier enterprise);

Organizations that certify the production of materials and semi-finished products.

4.3 Control of technological processes for the manufacture of materials and semi-finished products TP should be carried out for compliance with the requirements of technological documentation for the production of this type of product. If the production of this type of product is certified by authorized bodies, the TP must take into account the materials of the conclusions based on the results of inspections (audits) of production specific type products by certification bodies, including in terms of technological documentation.

4.4 The main functions of TP at supplying enterprises are set out in GOST R 52745.

When exercising the functions of supervision over the quality of manufacturing materials and semi-finished products, TP is guided by the principles and methods set forth in GOST R ISO 9000, GOST R ISO 9001, GOST R ISO 9004, GOST R EN 9100, GOST R EN 9120 and GOST R ISO 19011.

4.5 In the production of materials and semi-finished products for cooperation, the control of the technological processes of their manufacture, in the presence of TP at the supplying enterprises involved in cooperation, is carried out at each enterprise participating in the production of materials and semi-finished products.

4.6 The volume and frequency of joint (commission) control of technological processes should be established by the supplier enterprise together with the technological process, taking into account the type of material and semi-finished product, the condition of the equipment, the duration of the technological process, the results of previous control and analysis of the identified causes of defects.

Technical acceptance has the right to carry out control of technological processes independently according to its plans (schedules) approved by the head of the technological process in accordance with the established procedure. When developing TP plans for control of technological processes, the results of manufacturing (in-plant defects, acceptance at first presentation, etc.) and testing of products should be taken into account. The results of the check are drawn up in the prescribed manner.

4.7 The ND used in the control of technological processes for the manufacture of materials and semi-finished products include:

Interstate standards (GOST), national standards (GOST R), measurement methods (MI), industry standards (OST), organization standards (STO), enterprise standards (STP), guiding technical materials (RTM), control methods (MK), metrological recommendations (MTR);

Branch (directive) performing technological instructions (DTI); technological instructions (TI), production instructions (PI);

Specifications for the material (TU).

5 The procedure for carrying out work on the control of technological processes for the manufacture of materials and semi-finished products

5.1 The purpose of the control of technological processes for the manufacture of products controlled by TP at the supplying enterprises is to establish the presence necessary conditions to ensure compliance of the manufactured products with the requirements established in the ND.

5.2 The control of technological processes for the manufacture of specific products should be carried out according to approved (agreed) programs (work plans) jointly with the supplier enterprise, as well as according to their own TP plans.

The program (work plan) must contain a list of checks, the scope and methodology for analyzing the results of checks. The frequency of their own inspections is determined by the head of the TP at the supplier enterprise. The frequency of joint (commission) inspections is established by the management of the supplier enterprise together with the technological process, as well as other enterprise(s) interested in conducting technological process audits (manufacturer, developer, certification body, etc.). . P.).

The scope of checks included in the program (work plan) can be reduced, modified or supplemented taking into account the specifics of the manufactured products, the volume and duration of production, the stability of production conditions, the reputation of the supplier in terms of product quality (certified products), the quality of production of materials (charge materials) and ingredients, as well as evaluations of third parties, etc.

5.3 When monitoring technological processes for the manufacture of materials and semi-finished products:

5.3.1 Head of TP:

Notifies the management of the supplier enterprise about the control (verification) of technological processes for the manufacture of specific materials in case the verification is not carried out on a commission basis, and coordinates with him (if necessary) a program (work plan);

Organizes and distributes duties among the employees of the TP and involved, if necessary, specialists of the enterprise-developer, manufacturer;

Provides control of technological processes for the manufacture of materials and semi-finished products;

Brings the results of work on verification of technological processes for the manufacture of specific materials and semi-finished products to the attention of the management of the supplier enterprise;

Draws up and signs a document (act) of compliance on the state of technological processes for the production of specific materials with established requirements;

Responsible for the professionalism, completeness, objectivity of verification and confidentiality of information.

5.3.2 Management of the supplier enterprise:

Informs the relevant personnel of the enterprise about the goals and objectives of work to check the state of the technological process of manufacturing a particular material from the side of TP;

Appoints representatives to communicate with the TP and involved specialists in the course of work;

Provides the representatives of the TP and involved specialists with the necessary conditions for work and provides the necessary information, documents and materials;

Participates together with the TP and specialists in the discussion of the results of the work;

Participates in the analysis of the causes of inconsistencies (comments) identified during inspections of technological processes;

Participates in the development and ensures the implementation of corrective actions agreed with the TA (if necessary).

5.4 Verification of work on the control of technological processes for the manufacture of specific materials (processes of the quality management system) in the unit begins with a review of:

Regulations on the division and its organizational structure;

The state of the production environment (main and auxiliary workshops, means of labor, equipment for processes (hardware and software), process support services, etc.), indicating the production and testing equipment involved in the production, testing and storage of materials and semi-finished products, production and testing equipment, tooling , tools, fixtures, etc., as well as the presence of warehouses-insulators of non-conforming products;

Distribution and documentation of the responsibility of the personnel of departments (shops) for the implementation of technological processes;

Organization and documentation of the system of professional training of personnel in the implementation of technological processes;

Production volumes of controlled products;

Statistical data on product quality control, including analysis of internal defects, and claims from manufacturers and intermediary enterprises;

Regulatory documentation developed at the supplier enterprise for the technological processes being checked, methods for their control, testing, measurement. Its compliance with the requirements of directive technological, methodological and metrological documentation (DTI, TI, MK, RTM, PI, MTR, TU) is determined, as well as the reflection in it of fixing the responsibility of personnel for the implementation of technological processes. In addition, you should make sure that the documentation provided is valid, implemented and has:

1) code and name;

2) title page and subsequent pages of the established form;

3) signatures with the date;

4) copy number;

5) date of introduction and period of validity;

6) information about changes;

7) aesthetic appearance.

5.5 When checking the organization of work on the input control of raw materials, ingredients and materials, an assessment is made of:

The state of the means of control, testing, measurements used in the input control;

Documenting the results of control and the status of documentation;

Compliance of input control with the requirements of ND.

5.6 When checking the work on organizing the storage of raw materials, ingredients and materials, an assessment is made of:

Conditions of storage and use of the warehouse for its intended purpose;

Status of identification of raw materials, ingredients and materials;

Compliance of storage conditions of raw materials, ingredients and materials with the requirements of ND.

5.7 When checking in subdivisions (workshops) the condition of the main and auxiliary production equipment, tools, equipment, control and measuring equipment, the following is carried out:

Assessment of the physical condition of equipment and instruments;

Checking the availability of plates with the necessary inscriptions (name, registration or inventory number, terms of the next verification);

Assessment of documentation and actual execution of procedures for the repair, modernization, verification and calibration of measuring and control instruments, as well as registration of the results of verification and calibration in accordance with the requirements of GOST R 8.563, GOST R 8.568 and other RD of the system for ensuring the uniformity of measurements;

Evaluation of the possibility of ensuring the required ND parameters of technological processes, control and testing.

When carrying out the above works, the lighting in the workshop, the condition of the floors and roofs, environmental factors are also assessed, the use of containers (its identification) and intermediate warehouses is checked, the absence of materials not used in technological processes is checked.

5.8 When checking the actual execution of technological processes carried out during the manufacture and control of products, the following is carried out:

Evaluation of the practical implementation of procedures;

Survey of personnel on the subject of knowledge of technological processes and methods of product quality control;

Checking the presence at the workplace of ND (or extracts from it) for technological processes and product quality control;

Assessment of the state of implementation of special processes (if any are established by the quality management system);

Assessment of compliance of controlled parameters of technological processes and product control with the requirements of RD;

Checking the traceability of manufactured products throughout the entire technological cycle, registering operations and entering the necessary data into the accompanying documentation (heat cards, registration certificates, etc.);

Checking the implementation of the procedures for carrying out loading and unloading operations, transportation and storage of products, ensuring the preservation of its quality at the production stages.

Personnel performing special technological processes must have an appropriate certificate (certificate) confirming their qualifications, for example, non-destructive testing personnel - according to GOST RISO 9712, welders and welding production specialists - according to.

5.9 When checking laboratories that perform their functions in conducting relevant research and testing of products controlled by TP, special attention is paid to:

Availability of appropriate personnel with the authority and resources necessary to carry out their duties;

Availability of attestation or accreditation of the laboratory for the possibility of carrying out types of tests on the relevant test equipment, which make it possible to reliably assess the compliance of the test samples with the requirements of RD. The testing laboratory shall use test methods appropriate to its scope of attestation or accreditation. These should include sampling, handling, transport, storage, test preparation, test performance, and statistical methods for analyzing test data;

The laboratory has documented test quality management procedures to ensure the validity of the tests performed and, where practicable, apply statistical methods to analyze the results. Test results should be recorded and documented in appropriate protocols containing all the information required for the test method. For these purposes, the laboratory should work out the appropriate forms of work logs, protocols, conclusions, reports on test results and the procedure for filling them out, as well as the procedure for checking test results and a system for monitoring the conditions for testing and measurements.

5.10 Assessment of the stability of the finished product quality compliance with the RD requirements is carried out by:

Selective control of finished products;

Analysis of internal marriage;

Application of statistical methods for the analysis of results in cases of rationality of their application.

5.11 Identified during the assessment of the state of technological processes, discrepancies should be recorded in the document (act) on the assessment of the state of technological processes. Minor inconsistencies can be eliminated during the inspection, which is reflected in the document (act) on the assessment of the state of technological processes.

5.12 One copy of the document (act) and materials on inspections are officially transferred to the management of the supplier enterprise. Action plans to eliminate deficiencies identified in the course of both a commission audit and an audit by the TP are developed by the supplier and agreed with the TP.

5.13 In case of detection of significant violations in the technological processes for the manufacture of materials and semi-finished products that can seriously affect the reduction in the quality of products controlled by the technological process, a re-inspection is carried out within the agreed timeframe after the necessary corrective actions have been taken, based on the results of which a document (act) is also drawn up, in which the effectiveness of corrective actions. A copy of the document (act) on the re-inspection is also transferred to the management of the supplier enterprise.

5.14 If it is impossible for the supplier enterprise to eliminate the identified deficiencies in the technological processes for manufacturing products controlled by the TP within the agreed timeframe, the TP is obliged to take appropriate measures, up to the termination of product acceptance, informing the management of the supplier enterprise, as well as customers of products in the production of which found inconsistencies.

6 Responsibility of the supplier

The supplier enterprise, in order to fulfill the established requirements for manufactured products and the functioning of the quality management system in accordance with the requirements of GOST R ISO 9001, GOST R EN 9100 and GOST R EN 9120, must ensure:

Development and implementation of a quality program (action plans to improve the quality of materials and semi-finished products);

Acquisition of the necessary control and technological equipment (including testing), technological equipment, production resources, as well as the production skills of the personnel that may be needed to achieve the required quality;

The relationship of production processes, maintenance, control, as well as test methods and applied ND;

Carrying out certification of technological processes in accordance with guidelines;

Revision and approval, if necessary, of quality management methods, control and testing procedures, including the use of new equipment;

Establishing the necessary control points within the technological process, at the early stages of product release, if adequate confirmation of conformity cannot be performed at a later stage;

Clarification of acceptance standards relating to all characteristics and requirements, including those that contain an element of subjectivity;

Selection of subcontractors capable of meeting the quality requirements for charge materials, ingredients, starting materials (in accordance with the requirements of GOST R ISO 9001, GOST R EN 9100 and GOST R EN 9120) used for the further manufacture of materials and semi-finished products;

Availability of ND and technological documentation in all areas where work is carried out, on which the effective functioning of technological processes depends;

Carrying out measures to withdraw invalid documents and / or to prevent their unintentional use;

The implementation of plans to improve technological processes, equipment, tools and the progress of their implementation should be brought to the attention of the TP.

7 Claim work

7.1 TP participates in reclamation work with the supplier, manufacturers and intermediary enterprises in accordance with the requirements of GOST R 52745 and the terms of agreements (contracts) for the supply of products.

7.2 Claims are accepted for consideration, drawn up in accordance with the requirements of the relevant RD, which regulates the relations of the supplier, manufacturer or intermediary enterprise and reflected in the contracts for the supply of products.

7.5 Technical acceptance monitors the effectiveness of the actions taken by the supplier to prevent repetition of nonconformities identified at manufacturing plants (intermediary enterprises).

Bibliography

Keywords: integrated system quality control, process control, material, semi-finished product, supplier enterprise, technical acceptance