For example furniture metal detectors conveyor type. Conveyor industrial metal detectors ERGUARD

Metal detectors for non-contact detection of medium (nails, nuts, etc. fasteners) and large (excavator bucket teeth, tool parts, etc.) metal parts during the transportation of bulk / piece cargo or other controlled material in order to avoid damage to processing equipment.

Application and Specifications of the Metal Detector

The Metal Detector System 3000 is designed to detect metal parts and is primarily designed for installation under a conveyor belt, for example, in stone crushing plants, in waste sorting and / or cleaning equipment for construction waste, in production building materials etc. For example, in the production of clay, a metal detector installed under the conveyor belt transporting the clay mass to the mill for grinding it into the smallest powder gives a signal to stop the conveyor when metal parts are detected that can cause damage to expensive equipment (mills) .

An example of a metal detector application in clay production: a metal detector is installed under a conveyor belt and is tuned for pieces of metal larger than 8 mm, which can cause damage to the mill.

The metal detector has a very efficient sensitivity setting. With the analyzer, when set to maximum sensitivity, the metal detection system reacts to such details as nails, nuts and other fasteners. With the series analyzer, the system already reacts to larger metal parts, such as excavator bucket teeth, parts of tools or casings. Such parts may cause damage to stone crushers, vibrators or wood chippers. In this mode of operation, the metal detector is used as protection for the machine, with smaller parts not interrupting machine operation. Detection is carried out during the transport of the controlled material in a non-contact way.

System Components

Attention! For correct selection necessary system components, see

MDS detector coils

Models: MDS3065 MDS3095 All-weather design High strength High stability
Model	MDS 3065-S		MDS 3095-S
Dimensions L1-L2-L3 [mm]	650-700-670		950-1000-970
vendor code	P81054	P81055	P81056	P81057
Name	MDS 3065-SA	MDS 3065-SB	MDS 3095-SA	MDS 3095-SB
Coil type	A	B	A	B
Ambient temperature [°C]	-25…+70
Degree of protection	IP67
Housing material	PVC / aluminum board
Connection	3 m PUR cable with connector
Note: When connecting a single sniffer coil to the analyzer, a type A (or type B) coil must be used. If two coils are to be connected to the amplifier, one type A coil and one type B coil must be used. As a result, the maximum detection zone width is increased to 1800 mm (see junction box). The standard cable length for the detector coil is 3m. Extension cable type KS031-DS is equipped with connectors on both sides. The maximum cable length is 50 m. Coils MDS 3065-S (P81007) and MDS 3095-S (P81009) are replaced by coils MDS 3065-SA (P81054) or MDS 3095-SA (P81056) respectively, which have the same technical and mechanical characteristics.
Accessories	Cable with 2 connectors depending on the length

Signal analyzers

The System 3000 consists of at least two integral components - a detector coil and a signal analyzer (see pictures below):

Minimum system configuration: detector coil with signal analyzer MU 3300
Minimum system configuration: detector coil with signal analyzer MDV…

One of the tasks of the analyzer is to process the signal emitted by the metal detector coil and convert it into a metal alarm signal. A metal object passing by the detector coil distorts the electromagnetic field created by the coil, which is registered by the analyzer and converted into a corresponding signal.
The analyzers have an automatic adaptive adjustment that guarantees reliable operation even if there are interfering metal parts near the detector coil. This adaptive adjustment operates so that only moving metal parts are detected.

Coil Signal Analyzer MU3300

The MU 3300 signal analyzer has a self-monitoring mode: as soon as an error is detected in the system, a relay is activated at the analyzer output. The measuring electronics are housed in a robust metal housing, which has a window for the function indicator.
The sensitivity of the metal detector is set using the regulator. Sensitivity depends on many factors: the environment surrounding the coil, the electromagnetic properties of the controlled material and the speed of movement.

High sensitivity Automatic setting self control Reset function Power supply 230V AC / 115V AC
Model	MU 3300
Article (order number)	P81012
Name	MU 3300
Supply voltage [V]	230 / 115 AC ±10%
Current consumption [mA]	<60
Exit	Relay / changeover contact
Switching voltage [V]	250 AC / 220 DC
Switching current [A]	4
Switched power	1000 / 60 (Cos φ= 1)
Ambient temperature [°C]	-20…+60
Ready time [s]	Type. 60
EMC class	A
Degree of protection	IP65
Indicator	Line of LEDs
Frame	metal, lacquered
—	—

Graph of response sensitivity versus the size of the detected object (side length in mm of the detected metal object), the distance to the metal detector's detector coil and the sensitivity control (with a scale from 1 to 10).

MDV3172 Series Coil Signal Analyzer

The MDV 3172 signal analyzer is designed to operate in harsh environments such as dirt, temperature fluctuations or vibrations. Therefore, it has only the most necessary setting and display modes.

Automatic setting Protection class IP67 Sensitivity adjustment potentiometer
Model	MDV 3172
Article (order number)	P81010	P81017	P81011
Name	MDV 3172 WR2	MDV 3172 WR1	MDV 3172GR
Supply voltage [V]	230 AC±10%	115 AC±10%	24 DC±10%
Current consumption [mA]	<20	<60	<100
Exit	Relay / changeover contact
Switching voltage [V]	250 AC / 220 DC
Switching current [A]	1 AC / 2 DC
Switched power	125 VA / 60 W
Ambient temperature [°C]	-20…+70
EMC class	A
Degree of protection	IP67
Indicator	LED
Housing material	PVC
Connection	Cable 7x0.75 mm², length 2m
Note: MDV 3172 analyzer with changeover contact. When metal is detected, the relay is activated and contacts 4-5 close (contacts 2-5 open). After turning on the power of the metal detector, contacts 4-5 stay on for 2 seconds. close. This test the pulse can be used by an external device to monitor the metal detector's performance.
Accessories	Mounting screw M16x1 (Z00105) included in the scope of delivery

Graph of dependence of metal detector sensitivity on the size of the object being detected (the length of the side of the metal object being detected in mm) and the distance to the detector coil

* A body made of St37 material complies with the standard: "Structural carbon steel of ordinary quality St3sp"

MDV3220 Detector Coil Analyzer

The MDV 3220 analyzer is designed to operate in harsh environments such as dirt, temperature fluctuations or vibrations. Therefore, it has only the most necessary setting and display modes.

Automatic setting Protection class IP67 For detector coils with cable connector Sensitivity setting by potentiometer test button Power: 230V AC or 24V DC
Model	MDV3220
Article (order number)	P81060	P81061
Name	MDV 3220 WR2	MDV 3220GR
Supply voltage [V]	230 AC±10%	24 DC±10%
Current consumption [mA]	<20	<100
Exit	Relay / changeover contact
Switching voltage [V]	250 AC / 220 DC
Switching current [A]	1 AC / 2 DC
Switched power	125 VA / 60 W
Ambient temperature [°C]	-25…+70
EMC class	A
Degree of protection	IP67
Indicator	LED
Housing material	Aluminum
Connection	Terminal block
Note: The sensitivity of the metal detector can be set with a potentiometer. The MDV 3220 analyzer has a relay output. When metal is detected, the relay is activated and contacts 4-5 close (contacts 2-5 open). By pressing the TEST button, the full functionality of the MDV 3220 module can be tested with the sniffer coil connected.
Note MDV3220 metal detector sensitivity curve similar to MDV3172 (see above)	—

Accessories

Network decoupler / Voltage stabilizer NTG251/255, DTG24

Name	vendor code	Execution
NTG 251	P81030	230 VAC
NTG 255	P81032	115 V AC
DTG 24	P81053	24 V DC
The mains decoupler is connected between the mains and the MDV.. amplifier. It limits network surges and thus protects the amplifier from overload. It is used in cases where there is no mains surge protection, power is supplied via long mains lines from an unregulated charger, or when large inductances, such as electric motors, are connected in the immediate vicinity. The network decoupler acts as an interference suppression filter. The potential-free output changeover contact of the device is intended for connection to the protection control input and is not suitable for switching large loads.

Junction box MA125 for combination of detector coils

Name	vendor code
MA 125	P81058
Attention! With the MA125 junction box it is possible to connect 2 coils to the MDV analyzer at the same time. This makes it possible to increase the range of the metal detector. Coils connected to the junction box can be placed side by side/in series(if a larger conveyor width needs to be controlled) or opposite/parallel(if it is necessary to control a greater thickness/height of the material layer on the conveyor belt). The maximum cable length between the coil and the MA125 junction box is 3 m.
Technical data
Ambient temperature	-25…+70°C
Protection class	IP67
Housing material	Lacquered aluminum
Mounting dimensions	52 x113 mm
Electrical connection	Connector C16

Cable with connectors

Name	vendor code	Execution
KS031-DS05	P81051	5m; IP68
KS031-DS10	P81052	10m; IP68
KS 031-DSXX *	S…..	Max. 50 m
* XX required cable length (up to 50 m). The KS031-DS… 2-terminal cable is an extension cable that provides a waterproof connection between the detector coil and the MDV… or MDU… analyzer. The special connection cable KS031 is designed for metal detectors of the 3000 series. Due to its rigid construction and a resistant polyurethane sheath, the cable does not create “cable noise” that can cause false analyzer alarms.

The detector coils are mounted on PVC poles on an aluminum carrier plate that shields the coils from electromagnetic interference from structures underneath. The panel simultaneously guarantees a stable mounting position. If it is required to place the detector coil near steel parts, for example, aluminum plates can be used as a screen between the coil and steel parts.

The detection coils are located mainly under the conveyor belt, which reduces the risk of mechanical damage. The distance to the transport rolls of the tape must be at least the width of the reel. In order to optimally use the sensitivity of the metal detector, it is necessary to maintain a metal-free environment of the detector coil at a distance of 1.5 to 2 of its diameters.

When suspended above the conveyor belt, care must be taken that the steel parts of the structure are not too close to the reel and especially that they do not vibrate. In such cases, it is necessary to reduce the sensitivity and take into account that as a result, the metal detection distance will also decrease or only large metal parts will be detected.

Recommendations for the selection of metal detector system components

1. When choosing a metal detecting frame (detector coil), it is important to consider the width of the conveyor belt and the placement of material on it. If material is to be placed across the full width of the conveyor belt, it is important that the width of the detector coil completely covers the width of the belt. In the event that the width of the coil is not sufficient, two coils with different types of windings (Type A and Type B) of the required width can be used, which are connected by a junction box (see figure);
2. It is also important to consider the thickness of the material on the conveyor belt. If the material on the belt is too thick, additional spools must be used above the conveyor belt (see figure). In this case, it is also possible to use two coils with different types of windings (Type A and type B) of the required width, which are connected using a junction box;
3. For reliable detection of metal particles in the material, it is important to consider the distance from the material on the tape to the detector coil. If the distance is too large, small metal parts may be unreliably recognized even if the sensitivity of the analyzer is increased. According to the presented graphs (in the descriptions of the presented signal analyzers), it is possible to determine the ratio of the size of a metal object to the distance to the coil, which guarantees reliable metal detection (see “graph of the curve of the dependence of the analyzer response on the size of the metal object”).
4. With an unstable supply voltage, it is strongly recommended to use it in order to avoid voltage surges and, as a result, a possible failure of the detector electronics.

Designed to detect metal inclusions in a product moving along a conveyor belt. Metal inclusions can be of various types.

Successfully detects both ferromagnetic black iron and non-ferrous metals and stainless steel. When metal debris is detected in the product, it gives a signal and, depending on the configuration, either stops the conveyor or removes the contaminated product from the conveyor belt.

Two qualities of metal detectors that are especially important from a consumer's point of view are high sensitivity, which allows detecting metal particles of the smallest size, and the absence of false alarms, which, as a rule, arise from the magnetic fields of electrical equipment operating near the conveyor metal detector or the “product effect”. False alarms lead to additional downtime of the conveyor, distraction of personnel to restart the metal detector and loss of products in the event of a rejection device.

In the metal detectors supplied by us, a successful combination of high sensitivity and the possibility of detuning from the “product effect” was found. The optimal ratio is achieved through careful digital signal processing by the original software.

High-quality warranty and post-warranty service will ensure reliable operation of your equipment for a long period.

Features of the metal detector of the MDC series.

• The device is made of high quality stainless steel using the latest processing technologies.
• It has a high resolution LCD screen. Simple clear and user-friendly interface.
• Product tuning can be done both automatically and manually.
• The conveyor belt is made of durable, high-tech material used in the food industry. Easily removed and installed on the conveyor. Easy to wash.
• The belt speed can be adjusted. The default is 25 m/min.
• Thanks to the wheels, the conveyor can be easily moved from place to place. Retractable legs allow you to adjust the height of the conveyor and set it stably in the working position in the right place. The stable position of the conveyor contributes to its stable operation.
• Together with the metal detector, test samples-balls made of iron, non-ferrous metal and stainless steel of the required sizes are supplied, allowing you to check the sensitivity of the equipment in different operating modes.
• equipped with a photoelectric sensor that allows you to count the total number of product packages that have passed through the aperture, as well as the number of rejected product packages containing metal inclusions.
• The original software allows you to set the required delay time for the signal to be triggered when metal inclusions are detected, as well as the delay time for the operation of the notch, which removes the contaminated product from the belt.
• Power supply - 220 volts, allows you to install in places not equipped with a three-phase current.
• Instruction manual in Russian.
• Warranty - 1 year.

Model	Detection area size
	Width	Height
MDC-300	300 mm.	80-250 mm.
MDC-350	350 mm.	80-300 mm.
MDC-400	400 mm.	80-400 mm.
MDC-500	500 mm.	80-400 mm.
MDC-600	600 mm.	80-400 mm.
MDC-800	800 mm.	80-400 mm.
MDC-1000	1000 mm.	80-400 mm.
MDC-1200	1200 mm.	80-400 mm.

Food metal detector price Vemata is available to a wide range of customers. Our range includes easy-to-use equipment that detects foreign particles with high accuracy. The model refers to conveyor-type devices used to work with food.

Characteristics

All incoming signals are digitally processed by the unit. This completely eliminates malfunctions. A high level of noise immunity allows the device to be effectively used as part of a production line. Electromagnetic waves or vibrations coming from nearby equipment will not affect its operation.

The detector has an "open alarm" option. It is also convenient when the unit is operating as part of a single line. If particles are detected, actions can be quickly coordinated with the rest of the working modules. Such a solution ensures that there is no downtime leading to a decrease in productivity.

Display options in the model are different. When foreign elements are detected, an audible or light alarm is triggered. It is also possible to stop the conveyor belt.

Additional equipment also affects the price of a food metal detector. Together with this unit, a checkweigher of a similar (conveyor) type is often used. Such a device is necessary for dynamic weight control. The mass is checked at any of the given speeds. High accuracy of the result is guaranteed.

For convenience, the metal detector has a memory for 99 positions. A record is kept of the total number of nonconformities found.

The basic package includes diversion devices for defective products. A box for collecting marriage is provided.

Technological nodes conveyor metal detector made of stainless steel. Joints and connections are sealed, so that the tested substance does not get inside the machine.

Modern industrial devices are characterized by a simple design. The conveyor metal detector also matches this. If necessary, it can be easily disassembled for sanitation or inspection. In addition to the favorable price of a food metal detector, all this is also the advantages of the proposed model.

Supply and repair of equipment - quickly and at competitive prices

Engineering company Vemata offers a wide range of industrial units for packaging and sorting products. You can purchase equipment for various production tasks from us.

The price of a food metal detector, a traysealer, a marker and other machines is affordable. All equipment sold has a warranty. If you need service or repair of detectors and filling machines, please contact our technical center. Learn more about the service by phone.

Peculiarities

• - memory for 99 products.
• - self-learning function.
• - record of statistical data (number of identified nonconformities).
• - function of self-diagnostics (with a possibility of shutdown according to the set parameters).
• - open alarm, allows you to coordinate the detectors with other equipment.
• - various forms of alarm indication - stop, sound, signal lamp.
• - a device for removing the defective product to the side.
• - a box for collecting defective products.

The system consists of a conveyor and a tunnel metal detector. When the product passes through the metal detector opening, the system checks for the presence of foreign matter. Often the conveyor is equipped with an automatic rejection device to remove the product with foreign metal inclusions from the production line. There are various rejection mechanisms:

• pneumatic pusher,
• mechanical pusher,
• rising or falling damper.

The type of reject device to be installed depends on the product to be tested.

How to choose a conveyor metal detection system?

The design of the metal detector and the rejection mechanism largely determine the effectiveness of the entire metal detection program.

METTLER TOLEDO manufactures a variety of conveyor metal detectors as standard and on request. The systems are tailored to the needs of customers and are designed for a wide range of production types - from simple to complex. The Safeline metal detector range offers models for all sizes of production sites, such as compact systems Series 30 for small spaces or Series 200 Bulk Inspection Conveyor Systems

What equipment can be added to an industrial conveyor metal detector?

In addition to various rejection mechanisms, the following are available for metal detectors:

• lockable container for collection and storage of rejected products;
• a protective cover covering the entire space between the detector and the reject device;
• fail-safe alarm to warn of metal detector malfunctions.

There are a number of additional fail-safe systems that provide an even higher level of comprehensive due diligence control.

What are the applications for conveyor metal detection systems?

Conveyor metal detection systems are suitable for inspecting virtually any product: packaged dry food or wet, refrigerated and frozen food in harsh environments.

In difficult operating conditions, product control systems must meet high standards. Safeline Conveyor Metal Detection Systems can be equipped with a high performance IP69K stainless steel metal detector as well as a rugged IP65 rated conveyor frame.

Why is it better to buy a complete metal detection system from one supplier?

When designing a metal detection conveyor system, many factors must be taken into account, in particular, the accumulation of electrostatic charge on the conveyor frame. It can interfere with the detector and cause false rejections. The well-designed system is protected from static charge build-up, so the detector will operate at optimum sensitivity without false alarms.

A comprehensive metal detection system from METTLER TOLEDO guarantees the maximum performance of your equipment. Thanks to efficient integration into the production line, the sensitivity of the metal detector is not compromised.

The conveyor metal detector MD-3-2UM is an analogue of the MD-3-M, but only two-level, in order to achieve even greater sensitivity, it is designed to detect various inclusions of black / non-ferrous metals.

At the conveyor metal detector MD-3-2UM a high level of sensitivity and therefore will ensure the detection of metal inclusions at any point in the opening, which makes it an effective control device. Can be easily integrated into existing production lines. The detector will detect metal inclusions at any line speed. The Detector comes with a remote control panel, which is installed in close proximity to the detector. The control panel comes with a sound / light alarm, as well as a sensor unlock button. When the sensor is triggered, the operator must go to the detector and check for the presence of metal, press the detector unlock button. Only then is it possible to start the conveyor belt.

Peculiarity metal detector MD-3-2UM is that it can work both with adhesive tape and with tape, for the connection of which metal parts are used (staples / bolt / rivets, etc.). In this case, the metal detector is not turned on for the period of the connection. This period is about 1 meter of the conveyor belt, regardless of the speed of the belt.

MD-3-2UM metal detectors have reliable dust/moisture protection. To ensure trouble-free operation and reduce false alarms, the detector must be protected from shock/vibration, and also removed as far as possible from sources of electrical radiation.

Characteristics

Cash payment

You can pay in cash with the courier upon delivery of products in Moscow and the Moscow region.

Bank transfer (for legal entities)

After placing an order, send an email [email protected] site order number and your details of the organization.

Payment by bank account (for individuals)

You can pay for the order in any commercial bank.
After placing an order, send an email [email protected] website order number and full name with contact details, we will issue you an invoice for payment.

Payment by bank card (for individuals and legal entities)

When paying for and receiving products from a warehouse or by courier, inform us in advance about the desire to pay by credit card.

Pickup from the warehouse

Pickup from the warehouse is possible during its opening hours:
Mon-Fri: from 10:00 to 18:00
Pickup free.

Courier delivery in Moscow and the Moscow region

Delivery of small-sized cargo in Moscow within the Moscow Ring Road:
Up to 30 thousand rubles - from 500 rubles;
From 30 t. rub. - for free.
Delivery of small-sized cargo in Moscow in the Moscow region - individually.

Delivery of bulky cargo in Moscow and the Moscow region - individually.

We will certainly coordinate a convenient delivery time with you.

Delivery to the regions of the Russian Federation

Carried out by transport companies. We cooperate with all major transport companies.
The choice of a transport company depends on your wishes and is negotiated with each client individually.
The cost of cargo delivery to the terminal of the transport company is free.

Delivery by Russian Post

At your request, we will send the order through the Federal State Unitary Enterprise Russian Post.

The guarantee for all products presented in our online store is provided in accordance with the Consumer Protection Law. The purchase of all goods is carried out only from official suppliers of products from the central warehouses in Moscow. We do not sell "beautiful fakes", we only have original goods, no "confiscation" and counterfeit goods, which are now much more on the market than "real", branded goods. If the buyer wishes, we can present a certificate for any product - be it a hair band or a professional hair dryer.